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TruBend Series 3000
The all-purpose machine for daily mixed-part production – strongly equipped for cost-effective bending from the very first part
An overview of our TruBend Series 3000 models
| Product options | Press force | Bending length | Usable open height | Rapid downward movement | Maximum closing movement | Weight |
|---|---|---|---|---|---|---|
|
TruBend 3100
|
100 t | 3230 mm | 385 mm | 170 mm/s | 15 mm/s | 9200 kg |
|
TruBend 3130
|
130 t | 615 mm | 10800 kg | |||
|
TruBend 3170
(3.2)
|
170 t | 15200 kg | ||||
|
TruBend 3170
(4.3)
|
4250 mm | |||||
|
TruBend 3230
(3.2)
|
230 t | 3230 mm |
What sets the TruBend Series 3000 apart
The ACB Laser angle measuring system takes non-contact measurements of the bending angle directly on the component and automatically corrects deviations. This allows you to achieve angular accuracy of up to ±0.3° or better, even when material properties vary. This ensures precise results from the very first part and reduces rejects and rework.
With TecZone Bend, you can program new orders offline in the office instead of using valuable machine time for this task. The machine thus does not become an expensive desk: The software automatically generates a proposal for the bending sequence and tools based on 2D or 3D data and checks it for potential collisions. The next order is ready as soon as the current one is finished.
If workpieces are large, heavy, or bulky, the bending aid provides support directly on the component. It can carry parts weighing up to 150 kg and automatically adjusts to the tool height. This reduces the operator's workload, makes it easier to guide the sheet metal precisely, and ensures greater stability, even when processing thin sheets with long flanges.
The TouchPoint control displays the 3D views of the component for the current work step making every step easy to understand. With multi-touch, you can even operate the machine while wearing gloves. This will help you get the hang of it quickly and work your way through the entire bending process intuitively.
Tall box heights and complex parts require space: With a usable installation height of 615 mm, the TruBend Series 3000 offers the necessary clearance to bend even tall boxes safely. The standard tools can remain mounted - there is no need to switch to special tools.
Tools that fit into the system
TRUMPF bending tools are not only tailored to the machine and software, but are also digitally integrated into them. Stored tool data makes programming and set up easier for you. Laser-hardened surfaces ensure the tools are durable and help maintain consistent part quality. We will provide you with the right tool for your application, either from our standard product line or as a custom-made product. You can order or request both of these 24/7 through the MyTRUMPF E-Shop.
For recurring bending tasks, TRUMPF offers an exceptionally broad portfolio of standard tools, many of which are available in a variety of common designs on short notice. This also includes specially developed solutions for specific requirements, such as dies with wear-resistant inserts or tools for mark-free bending. This will ensure you can find a solution even for bending tasks for which other suppliers do not offer comparable tools in their standard product range. At the same time, the tool data is stored digitally in the machine and software, thus simplifying programming and set up.
If standard tools are not sufficient for your bending part, we will develop the appropriate special tool and provide the tool data for the machine and programming at the same time. Upon request, we can test the tool in advance directly on your sheet metal, thus taking specific material properties into account.
When manual tool changes are frequent, lightweight bending tools reduce the operator's workload and make set up easier. They weigh more than 30% less than standard upper tools, but offer the same load capacity and precision. For tool lengths up to 300 mm, the Safety-Click mechanism further simplifies assembly and reduces setup time.
When bending aluminum or galvanized sheet metal, material debris can accumulate on the tool and cause marks on subsequent parts. The LASERdur AL coating for aluminum and the LASERdur ZN coating for galvanized sheet metal protect against such buildup and ensure good sliding properties. This reduces indentations and ensures consistently accurate bending results. In addition, the coated tools are corrosion-resistant and do not need to be cleaned.
When high angular accuracy is required, sensor tools take measurements directly during the bending process and automatically correct deviations. With an angular accuracy of ±0.3°, they are particularly well-suited for precision bending and small flanges, where optical measurement reaches its limits. This reduces rework and rejects, which is particularly beneficial during series production.
TRUMPF has developed the CDW (Consistent Die Width) standard die series for short flanges, delicate surfaces, and frequently changing bending operations. The special die geometry, with rounded entry radii, allows flanges to be up to 25% shorter and facilitates angle measurement with angle sensor ACB. At the same time, the sheet metal slides into the die more easily. This reduces marks and protects the bending film. Consistent die widths also make it possible to combine different CDW lower tools during setup, thus reducing tool changes and setup times.
Something you can rely on
A machine will support your manufacturing operations for many years. It is good if you can count on the supply partner for just as long. We will help you get the most out of your machine from the start. And we will be right by your side if you want to further develop your manufacturing processes or need support with day-to-day operations.