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TruLaser 5030 fiber, productive machine with solid-state laser
TruLaser 5030 fiber, productive machine with solid-state laser
2D laser cutting machines

TruLaser 5030 fiber / 5040 fiber

Productive machine with solid-state laser

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    • Overview
    • Applications
    • Technical Data
    • Equipment
    • Software
    • Automation
    • More Less
    Productive processing, smooth processes

    The TruLaser 5030 fiber and the TruLaser 5040 fiber convince with their high processing speed and reproducible, high part quality – even for complex contours. You can achieve excellent feed rates with the solid-state laser. Clever assistant systems make the complete machining process more productive and reliable than ever. Operator involvement is low; non-productive times are minimal.

    Minimal part costs

    High machine dynamics, even for complex contours

    Intelligent beam monitoring

    Reduce non-productive times and increase process reliability with automatic control of the focal position.

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    The best results without compromise

    BrightLine fiber facilitates excellent part quality and seamless part removal.

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    Even better performance

    The fastest cutting times and highest quality with the optional performance package.

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    The bonus of the high-power laser

    Wide material range, higher quality and even more productivity with the 8 kW laser TruDisk 8001.

    Intricate cutting even in thick mild steel

    With the CoolLine function, you can even create small contours in thick mild steel.

    Perfect nozzle quality

    Smart nozzle automation ensures high nozzle quality – even in fully automatic operation

    Increased machine availability

    Condition Guide always monitors the condition of your machine.

    TruLaser 5030 fiber
    TruLaser 5030 fiber, thin mild steel part

    Thin mild steel part

    Your TruLaser 5030 fiber / 5040 fiber cuts extremely quickly, particularly in thin sheets.

    TruLaser 3030 fiber, easy removal of sample parts

    Parts which are easy to remove

    With BrightLine fiber, a sophisticated combination of special optics, together with the flow-optimized BrightLine nozzles and other technical innovations, the TruLaser 5030 fiber / 5040 fiber provides the highest part quality. The highlight: Due to the high-quality cutting edges, parts do not get caught during removal. It is easy to remove the parts and you save a lot of time.

    TruLaser 3030 fiber, non-ferrous metals

    Cutting of all common materials

    The construction of the TruDisk enables the processing of non-ferrous metals with nitrogen – without worrying about reflections. TRUMPF also makes the processing of film-coated sheets possible.

    TruLaser 3030, thick mild steel cut with CoolLine

    Thick mild steel cut with CoolLine

    The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and considerably increases process reliability in thick mild steel.

    TruLaser 5030 fiber
    TruLaser 5040 fiber
    Working range    
    X axis 3000 mm 4000 mm
    Y axis 1500 mm 2000 mm
    Laser-specific data - TruDisk 3001    
    Max. laser output 3000 W 3000 W
    Max. sheet thickness, mild steel 20 mm 20 mm
    Max. sheet thickness, stainless steel 15 mm 15 mm
    Max. sheet thickness, aluminum 15 mm 15 mm
    Max. sheet thickness, copper 6 mm 6 mm
    Max. sheet thickness, brass 6 mm 6 mm
    Laser-specific data - TruDisk 4001    
    Max. laser output 4000 W 4000 W
    Max. sheet thickness, mild steel 25 mm 25 mm
    Max. sheet thickness, stainless steel 20 mm 20 mm
    Max. sheet thickness, aluminum 15 mm 15 mm
    Max. sheet thickness, copper 8 mm 8 mm
    Max. sheet thickness, brass 8 mm 8 mm
    Laser-specific data - TruDisk 6001    
    Max. laser output 6000 W 6000 W
    Max. sheet thickness, mild steel 25 mm 25 mm
    Max. sheet thickness, stainless steel 25 mm 25 mm
    Max. sheet thickness, aluminum 25 mm 25 mm
    Max. sheet thickness, copper 10 mm 10 mm
    Max. sheet thickness, brass 10 mm 10 mm
    Laser-specific data - TruDisk 8001    
    Max. laser output 8000 W 8000 W
    Max. sheet thickness, mild steel 25 mm 25 mm
    Max. sheet thickness, stainless steel 40 mm 40 mm
    Max. sheet thickness, aluminum 25 mm 25 mm
    Max. sheet thickness, copper 10 mm 10 mm
    Max. sheet thickness, brass 10 mm 10 mm
    Consumption values    
    Average power input in production - TruDisk 3001 13 kW 13 kW
    Average power input in production - TruDisk 4001 15 kW 15 kW
    Average power input in production - TruDisk 6001 18 kW 18 kW
    Average power input in production - TruDisk 8001 20 kW 20 kW
    PDF <1MB
    Technical data sheet

    Download the technical data of all product variants.

    High productivity and the best quality: Powerful functions guarantee the best processing results.

    Process reliability and operator support

    TruLaser 5030 fiber, CoolLine
    CoolLine

    Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, nozzles with precise bore holes spray water mist in a circle around the laser beam onto the workpiece. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries, closer nesting, and considerably increases process reliability in thick mild steel.

    TruLaser 5030 fiber, Condition Guide
    Condition Guide

    One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.

    AdjustLine

    AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

    Collision protection

    Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

    Dot Matrix Code

    The Dot Matrix Code function facilitates fast, process reliable part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

    MobileControl app

    With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.

    Drop&Cut

    With Drop&Cut, the remainder sheet is utilized more easily, intuitively, and efficiently. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

    Online condition check, protective glass

    Clean protective glass ensures high cut quality for the long term. A sensor permanently monitors the condition of the protective glass so that you know when it must be changed. Cleaning and replacement are only performed when required, saving costs.

    Autonomy

    Smart nozzle automation

    The optimal condition of the nozzle and lens is an important requirement for optimum process reliability and part quality. Smart nozzle automation combines intelligent functions, including LensLine, to increase the service life of your lenses. This is ensured even in fully automatic operation. The function independently detects and rectifies numerous issues which could impair the cutting result. This means you can plan cleaning and replacement cycles for the nozzle much better.

    Smart beam control

    The properties of the laser beam are very important during part production. This includes the focal position: If this is not set optimally, it impairs the condition of the parts. Smart beam control guarantees the correct focal position of the laser beam at all times, and supports you during the inspection of the cutting system. A sensor integrated into the cutting head permanently checks the position of the focus. If there are any changes, the function readjusts it. Smart beam control also opens up new diagnostics options: The machine's cutting system can be inspected remotely using Teleservice.

    Smart collision prevention

    Smart collision prevention reduces the risk of collisions during laser cutting to a minimum. From the part contours, the process detects the parts which are at risk of tilting. It creates an optimized job processing strategy: The laser skillfully navigates around parts at risk of tilting. They are only cut free when there is no longer the risk of collision. This means you do not need to use microjoints, saving costly rework.

    DetectLine

    A camera system precisely determines the position of inserted sheets and enables the rework of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

    Productivity

    Highspeed

    Quick and economic – without compromising on quality: With Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets. It is also possible to double the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40% and even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 12 mm.

    Highspeed Eco

    Extremely quick, extremely economical: With this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by up to 70%. This is enabled by a patent-pending nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets, and increase the feed rate by up to 100%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 12 mm.

    Quality

    TruLaser 5030 fiber, BrightLine fiber
    BrightLine fiber

    BrightLine fiber turns the solid-state laser into a universal tool: The function provides you with high-quality cutting results over the entire sheet thickness range. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.

    PierceLine

    PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

    TruLaser 5030 fiber, performance package
    Performance package

    During fusion cutting in thin sheets, the innovative performance nozzles and the optimized cutting data of the performance package provide you with two advances at the same time: A jump forward in quality, and considerably higher productivity.

    TruTops Boost

    Construct and program your laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

    TruTops Monitor

    Reduce your idle time. Record and analyze machine data, including idle states, error messages, causes of malfunctions, and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor will inform you immediately about the cause, allowing you to respond quickly.

    Software

    The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to the delivery of produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

    Choose the right automation components for your laser cutting machine from a large modular system. From semi-automatic loading to a fully automatic processing cell with storage connection, TRUMPF provides solutions which optimize your process chain.

    LoadMaster

    Loading

    Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.

    LiftMaster Compact

    Loading and unloading

    The LiftMaster Compact loads and unloads your machine completely automatically. The LiftMaster Linear Basic increases the utilization of up to two machines

    LiftMaster

    Loading and unloading / Part sorting

    The automation solution, LiftMaster, covers a broad range of automation functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

    PalletMaster Tower

    Auxiliary pallet operation

    The PalletMaster Tower enables flexible material handling around the clock. It combines the automatic changing of pallets with compact storage technology.

    TruStore Series 1000

    Storage system

    With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the machine is available in your country.

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