This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
TruDisk with green wavelength
Our copper welding specialists - for high-quality connections of non-ferrous metals
| Product options TruDisk with green wavelength | Laser Power | Wavelength | Electrical connection (voltage) | Electrical connection (frequency) | Dimensions (W x H x D) |
|---|---|---|---|---|---|
|
TruDisk 1020
|
1000 W | 515 nm | 380 V - 460 V ± 10% | 50 Hz - 60 Hz ± 3 | 1340 mm x 1430 mm x 725 mm |
|
TruDisk 2021
|
2000 W | 380 V - 460 V ± 10 % | |||
|
TruDisk 3021
|
3000 W | ||||
|
TruDisk 3022
|
What sets the TruDisk with a green wavelength apart
– Its special features at a glance
Weld faster and deeper - with low heat input
Weld faster and deeper - with low heat input
The TruDisk with a green wavelength welds copper faster and deeper than comparable lasers - with significantly lower energy input. With heat conduction welding, it achieves welding depths of up to 1.2 millimeters; with deep penetration welding of up to 2.5 millimeters. This helps you to reduce your welding times while maintaining the same quality.
Fewer distortions and deformations thanks to targeted heat input
Fewer distortions and deformations thanks to targeted heat input
Copper absorbs the green laser light particularly well, so very little heat reaches the component. As a result, the workpieces are hardly distorted or deformed, and the thermal radiation to surrounding components and materials is reduced to a minimum. This helps prevent rejects and meet strict safety requirements.
Work flexibly at multiple stations with two pluggable laser outputs
Work flexibly at multiple stations with two pluggable laser outputs
Two pluggable laser outputs allow for operation at separate processing stations: While you are welding at one processing station, you can already prepare the other for the next order. Depending on requirements, the stations operate sequentially at full laser power or simultaneously at reduced laser power.
More uptime – thanks to plug-in laser outputs
More uptime – thanks to plug-in laser outputs
The plug-in laser outputs can be connected and replaced via plug-and-play. With lengths of up to 20 meters, they also increase the flexibility of your production layout. The optional absorber also facilitates maintenance and remote diagnostics during operation.
Seamless processes thanks to integrated control
Seamless processes thanks to integrated control
You do not have to integrate the lasers, optics, and sensor system using separate controls and interfaces - the integrated TruControl control handles that for you. This allows you to centrally control the laser and optics, while the measured values of the sensors are fed directly into the control. This reduces the integration effort and keeps the process stable. The relevant process data is recorded, ensuring that your welding processes remain traceable even at a later date.
One system. Everything from TRUMPF.
– Discover available components and services for this laser
A laser alone is not a solution. Only in combination with precise optics, intelligent sensor technology and tailor-made services can a system be created that makes your applications possible and ensures reliable processes. With TRUMPF, you have a partner who not only supplies technology, but also reliable process results - solutions that measurably advance your production and pay off through sustainable success.
Optics
Guide and focus the laser beamOverview
Optics focus the laser beam precisely onto the workpiece - exactly at the point where the processing takes place. TRUMPF offers two variants for this:
Classic processing optics (BEO) focus a laser beam on a fixed processing point. To cover the processing surface, either the optics or the workpiece must be moved.
Programmable focusing optics (PFO) use mirrors to flexibly direct the laser beam to any position in the processing field - without any mechanical movement of the workpiece or optics.
All optics can be combined via an interface with various sensors for process monitoring - from TRUMPF or third-party suppliers.
PFO 20
Compact 2D scanner optics for welding and cleaning on small processing surfaces.
- Cost-effective entry into remote welding and ideal for smaller components or rooms.
- Most dynamic PFO thanks to particularly light mirrors and optimized galvo architecture.
Laser power: max. 6 kW
Processing field: 49 × 36 to 320 × 237 mm²
Processing field: 49 × 36 to 320 × 237 mm²
PFO 33 (12 kW)
High-performance 2D scanner optics for demanding requirements on large processing surfaces.
- Proven industry standard: The most frequently used scanner optics for many applications.
- Powerful: Ideal for deep weld seams and high removal rates.
- Process-synchronized quality assurance: Enables reliable and precise welding depth monitoring thanks to OCT technology.
- High speed thanks to lightweight mirrors and optimized galvo architecture.
Laser power: max. 12 kW
Processing field: 80 × 57 to 570 × 370 mm²
Processing field: 80 × 57 to 570 × 370 mm²
PFO 3D-2
Intelligent 3D scanner optics for laser welding and surface processing - with consistently high beam quality at variable working distances.
- Precise 3D processing: High dynamics and constant beam quality throughout the entire work area.
- Flexible integration: Can be easily integrated into automated and robot-supported production lines with large components.
- Intelligent process control: In combination with the TruTops I-PFO option, the optics take over complete coordination with the robot.
Laser power: max. 6.6 kW
Dynamic Z-focus: Up to 100 mm
Dynamic Z-focus: Up to 100 mm
PFO SR
Compact and highly dynamic 2D small-field scanner for precise laser processing in the smallest of spaces.
- Work in confined spaces and complex components thanks to compact design.
- Maximum precision when processing fine and sensitive components thanks to smart features.
- Extremely fast laser wobbling due to particularly small and light mirrors.
- Easy integration into existing - also robot-supported - production systems thanks to compact housing, remote control and optional coaxial nozzle.
Laser power: max. 12 kW
Processing field: 11 × 17 to 28 × 42 mm²
Processing field: 11 × 17 to 28 × 42 mm²
BEO D35
Compact, lightweight precision optics for fine machining.
- Ideal for welding and laser precision cutting thanks to precise machining.
- Easy integration into existing systems thanks to compact design and low weight.
- Can be combined with our smart sensor systems
Laser power: max. 4 kW
also available as bifocal
also available as bifocal
BEO D50
Powerful mid-range for stable processes.
- High process stability: An optional shielding gas nozzle ensures clean weld seams.
- Robust design: The smart monitoring functions increase safety and process stability.
- High tightness: The optionally available Multifocus element enables particularly stable and gas-tight weld seams.
- Can be combined with our smart sensor systems: Also enables monitoring of the welding process with VisionLine OCT.
Laser power: max. 8 kW
also available as multifocal
also available as multifocal
BEO D70
Our most powerful processing optics for demanding applications.
- Proven industry standard: The most frequently used processing optics for many applications.
- Robust design: The smart monitoring functions further increase safety and process stability. High resistance to contamination and back-reflections.
- High tightness: The optionally available Multifocus element enables particularly stable and gas-tight weld seams.
- Can be combined with programmable motor-driven focus setting procedure and our smart sensor systems: Also enables monitoring of the welding process with VisionLine OCT.
Laser power: max. 24 kW
also available as multifocal
also available as multifocal
Sensor systems
Monitor, control, document in real timeOverview
Whether it is welding, marking, or surface processing - our sensor systems measure, control, and document the factors that determine the quality of your laser processes: They detect the position of each component, control the laser power, focus, and temperature, and inspect the seam or marking. Fully documented and traceable. And because they use the same control as our lasers, they are ready for use without any integration effort. Find out here which system is right for your application.
VisionLine
During welding, VisionLine ensures that the weld is precise and meets your specifications: It assists with setup, detects the position of each component, and inspects the weld seam down to the welding depth - even in places the human eye cannot reach. This is how you achieve consistent results, seam by seam.
CalibrationLine
CalibrationLine keeps laser parameters stable over time: It continuously measures laser power and focus, and detects early on when, for example, contamination or maintenance has caused the values to shift. The control automatically makes adjustments before component quality is compromised. For processes that continue to run in synchronization even after weeks.
Services for maximum system availability
to keep your production runningOverview
How much standstill can you afford? Production downtime costs time, money - and, in the worst case, customers. To ensure that your lasers and laser systems remain operational in the long term, we support you with sophisticated services. This includes predictive condition monitoring, rapid assistance in the event of an emergency and individual service packages at fixed, predictable costs - tailored precisely to your needs.
Technical Service
No matter where you produce: Our service engineers will be there for you quickly if the worst comes to the worst. Thanks to in-depth manufacturer know-how and regular training, they have outstanding expertise - and ensure that your lasers and laser systems are quickly ready for use again.
Remote Support
In the event of a fault, every minute counts: With TRUMPF Remote Support, you receive immediate help from our experts - via secure remote access, without having to travel or wait for a service technician.
Genuine Parts
Our TRUMPF Genuine Parts are perfectly matched to your lasers and laser systems, available worldwide - and can be delivered to you quickly in an emergency. For maximum performance, minimum downtime and long-term investment security.
Service Agreements
As much service as you need: Our Service Agreements offer graduated service packages - tailored precisely to your needs and at fixed, predictable costs. From Remote Support and maintenance to full service packages.
Condition Monitoring for lasers and laser systems
With Condition Monitoring, our experts - supported by TRUMPF's own algorithms - keep a constant eye on the condition of your lasers. Critical changes are detected at an early stage before unplanned downtime occurs.
Services for performance optimization
so that performance becomes best performanceOverview
Do you want to get more out of your production? Unclear data, complex requirements or unexpected errors often slow down production. Our solutions help you to overcome these hurdles - with structured data management, individual application support and training or AI-supported process optimization. This allows you to improve your processes, reduce errors and react more flexibly to new challenges.
Smart View for lasers and laser systems
Keep an eye on all relevant data: With Smart View, you can create individual dashboards with precisely the information and key figures that are crucial for the optimal use of your lasers and laser systems - from performance data to statuses and energy consumption through to program changes.
Advice in our application centers
In our laser application centers at eight locations worldwide, we work with you to optimize processes, solve application-specific challenges - and thus create the basis for consistent quality, shorter start-up phases and a faster time to market.
Easy Model AI
More independence from component and ambient conditions: EasyModel AI is an AI training tool that, in combination with TRUMPF's VisionLine Detect image sensor technology, significantly improves feature detection before welding - even in the presence of interfering influences such as shadows, reflections or dirt. The laser beam is positioned precisely and an even more exact welding result is achieved, which leads to higher production quality, shorter cycle times and more robust processes.
Quality Data Storage
Use Quality Data Storage to record the process data of your lasers and laser systems locally, seamlessly and in a structured manner - audit-proof, transparent and optimally prepared for verifications, analyses and process optimizations.
Health Check
Is your laser nearing the end of its planned service life? With the TRUMPF Health Check, we check its condition after a long period of operation and show you which components should be replaced or overhauled. This creates clarity for further use and planning - and secures your production output in the long term.