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TruMicro 7000 Series short-pulse lasers

TruMicro Series 7000

Our professional solution for large-scale surface processing in series production

1000 - 4000 W Average power
1030 nm Wavelength
30 ns Pulse duration
100 - 200 mJ at 20 kHz Max. pulse energy

Product variants TruMicro Series 7000 Average power Wavelength Pulse duration Maximum pulse energy Repetition rate
TruMicro 7060
1000 W 1030 nm 30 ns 100 mJ 100 kHz
TruMicro 7070
2000 W 250 kHz
TruMicro 7090
4000 W 30 ns  ± 5 ns 200 mJ 200 kHz

The powerhouse

– for large surfaces

The TruMicro Series 7000 is the specialist in large-scale ablation, cleaning, and structuring of aluminium, steel, and non-ferrous metals such as copper. The large focal geometry enables you to efficiently remove even stubborn dirt and coatings without damaging the base material. This makes the lasers ideal for applications in e-mobility, toolmaking, and the solar and wind power industries. When combined with TRUMPF optics and sensor systems, the TruMicro Series 7000 provides you with a powerful and flexible turnkey solution. The laser source can be connected to up to four processing stations and combines up to 200 mJ of pulse energy with high peak pulse power and a pulse duration of just 30 nanoseconds.

What makes the TruMicro Series 7000 special

– Your special features at a glance
High pulse energy for efficient processing of large surfaces
High pulse energy for efficient processing of large surfaces

With pulse energy of up to 200 mJ, the lasers in the TruMicro Series 7000 offer the highest pulse energy in the nanosecond range across the entire TRUMPF portfolio, positioning them at the forefront of the market. This enables you to achieve a very high material removal rate per pulse, allowing even large machining areas to be structured and cleaned quickly.

High Peak Power: High peak pulse power even with long cables
High Peak Power: High peak pulse power even with long cables

The High Peak Power option allows high pulse energies to be transmitted even through longer laser light cables, which are required for robotic applications. This provides you with significantly higher peak pulse power at the workpiece. The technology can be easily retrofitted to existing systems.

One laser – multiple laser outputs
One laser – multiple laser outputs

Up to four plug-in laser outputs provide you with maximum flexibility. You can split the laser beam and use it to perform the same process multiple times simultaneously – for example, to process a component from different sides using multiple optics. The beam split can be freely configured to meet your requirements. You save space and enjoy maximum flexibility with the integration of the laser into your production process.

Reliable processes with a proven system
Reliable processes with a proven system

The TruMicro Series 7000 provides you with a proven laser that you can easily integrate into various machine concepts using industrial interfaces. The laser light cables and the programmable focusing unit (PFO) are perfectly matched and offer a wide range of safety features. For example, smart sensors detect incorrectly connected or damaged cables and automatically deactivate the laser – ensuring safe, uninterrupted production.

Flexible geometries for optimal process adaptation
Flexible geometries for optimal process adaptation

Depending on the application, you can use up to four plug-in laser light cables with lasers from the TruMicro Series 7000. A variety of geometries allow you to adjust the shape and size of the focal spot on the workpiece and optimally tailor the energy to the specific application. With cable lengths of up to 30 metres, you have maximum flexibility when planning your system, such as when using robots.

Reliable under harsh production conditions
Reliable under harsh production conditions

The TruMicro Series 7000 has an IP54 protection rating and is equipped with a fully enclosed housing. This ensures stable processes and high system availability even under extreme industrial production conditions, such as humidity, dust, or temperatures of up to 32 degrees at 100% humidity.

Further advantages

  • Developing processes with experts

    At our Laser Application Center, experienced application engineers at locations in Germany, Korea, China, Japan, and the USA develop process parameters for your specific application using TRUMPF laser systems under real production conditions. This helps you to reduce development risks and ensure you have an optimal process solution.
  • Available for worldwide delivery at any time

    Thanks to its high production capacity, TRUMPF ensures that TruMicro Series 7000 lasers are available worldwide at short notice. This allows you to flexibly plan the expansion of existing machines or the addition of new machines – with support, if needed, from TRUMPF’s global service team, which is available to you around the clock.

TruMicro 7000 in use

– What to expect

Do you need to remove contaminants and coatings from large surfaces without leaving residue and without damaging the material to prepare workpieces optimally for bonding or welding processes? The TruMicro Series 7000 uses high-energy nanosecond pulses to process large surfaces quickly and reliably – without damaging the base material. This guarantees consistent quality in e-mobility, tool and mould making, and in the maritime industry.

Preparing welding processes

Preparing welding processes

Before the welding process, the surfaces of workpieces must be cleaned of foreign matter such as coatings, paints, oxide layers, and dust and oil residues, since weld seams that are free of particles form the strongest bond.

The lasers in the TruMicro 7000 Series use precise nanosecond pulses to selectively remove contaminants from the surface without damaging the base material. This allows you to produce strong, clean weld seams and ensure component reliability.

Cleaning tool inserts and moulds

Cleaning tool inserts and moulds

Tool inserts and moulds made of tool steel are often coated with stubborn residues or coatings that must be removed at high melting temperatures. This carries the risk of damaging the tool's delicate basic structure or geometry.

Using nanosecond pulses with high pulse energy, lasers in the TruMicro 7000 Series can remove even persistent deposits and coatings without damaging the base material – even on large surfaces. This makes them ideal for applications in the food, automotive, and mould-making industries.

Removing rust in wind turbine construction and shipbuilding

Removing rust in wind turbine construction and shipbuilding

You need to completely remove rust from workpieces used in the safety-critical construction of wind turbines or ships, so that the surfaces are optimally prepared for the subsequent processes.

The TruMicro Series 7000 removes rust using precise nanosecond pulses without damaging the material's basic structure. This allows you to optimally prepare surfaces for subsequent welding, coating, or painting processes.

Bonding preparation for battery trays and battery packs

Bonding preparation for battery trays and battery packs

The surfaces of battery trays and battery packs must be structured for use in electric cars in order to increase the adhesive strength when bonding battery cells. Microstructures must be applied precisely to ensure that the adhesive is distributed evenly and that the bond lasts in the long term. A requirement for this is a clean surface – free of dust, oil, and particles.

The TruMicro Series 7000 uses nanosecond pulses to roughen even large surfaces with very little thermal stress. The large beam geometry ensures uniform microstructures over large areas. The result is clean surfaces and consistently high-quality bonding results.

Stripping the paint from hairpins for electric motors

Stripping the paint from hairpins for electric motors

You must remove the paint or plastic coating from the hairpins for electric motors so that they can be welded afterwards. If the laser focus is too narrow, it can damage the remaining base material and impair the conductivity of the pins.

Thanks to its nanosecond pulses, the TruMicro Series 7000 is ideal for the gentle processing of plastic coatings: The lasers precisely remove paint without damaging the underlying copper layers. This allows you to optimally prepare for laser welding of hairpins.

One system. All TRUMPF

– Explore the components and services available for this laser

A laser on its own is not a solution. Only when combined with precise optics, intelligent sensors and bespoke services can a system be created that makes your applications possible and ensures reliable processes. In TRUMPF, you have a partner who not only delivers technology, but reliable process results – solutions that tangibly advance your production and pay off through sustainable success.

Optics

Guide and focus the laser beam

Overview

Optics focus the laser beam precisely on the workpiece – exactly at the point where processing takes place. TRUMPF offers two variants here:

Traditional laser focusing optics (BEO) focus a laser beam on a fixed processing point. To cover the processing surface, either the optics or the workpiece must be moved.

Programmable focusing optics (PFO) flexibly direct the laser beam to any position in the processing field with the help of mirrors – without any mechanical movement of the workpiece or optics.

All optics can be combined via an interface with various sensors for process monitoring – from TRUMPF or third-party suppliers.

Programmierbare Fokussieroptik PFO 33 (KF023)

PFO 33 (12 kW)

High-powered 2D scanner optics for challenging requirements on large processing surfaces.

  • Proven industry standard: The most commonly used scanner optics for many applications.
  • Powerful: Ideal for deep weld seams and high ablation rates.
  • Process- synchronous quality assurance: Enables reliable and precise welding depth monitoring thanks to OCT technology.
  • High speed thanks to lightweight mirrors and optimised galvo architecture.
Laser power: max. 12 kW
Processing field: 80 × 57 to 570 × 370 mm²
TRUMPF focusing optics PFO 33

PFO 33 (6 kW)

The PFO 33 is designed for laser processes that require reproducible seam quality, stable energy input and high output – typical requirements in battery and drive manufacturing.

Their optimised beam guidance, precision welding and temperature stability ensure consistent processes even during continuous operation.

  • Real-time process quality assurance for reliable and precise weld seams.
  • Flexible PFO configuration to suit customer requirements. All TRUMPF components can be freely combined and tailored to your process.
  • Compact design: The small footprint facilitates integration into machines and robot systems for enhanced mobility and faster cycle times.
Laser power: max. 6 kW
Processing field: 162 x 110 to 320 x 208 mm²
Programmable focusing optics PFO 3D

PFO 3D

Intelligent 3D°scanner optics for laser welding and surface processing – with consistently high beam quality at variable working distances, ideal for complex welding jobs, flexible manufacturing, and quality control in the automotive industry.

  • Precise 3D processing: Excellent dynamics and consistent beam quality throughout the work area.
  • Flexible integration: Easily integrated into automated and robotic production lines with large components.
  • Intelligent process control: In combination with the TruTops I-PFO option, the optics take over complete coordination with the robot.
  • Process- synchronous quality assurance: Enables reliable and precise welding depth monitoring thanks to OCT technology.
Laser power: max. 12 kW
Dynamic Z focus: up to ± 260 mm
Programmable focusing optics PFO SR

PFO SF

Compact, ultra-dynamic 2D small field scanner for precise laser processing in extremely small spaces.

  • The compact design allows you to work in confined spaces and on complex components.
  • Smart features ensure maximum precision in the processing of fine and sensitive components.
  • Extremely fast laser wobble welding due to very small, lightweight mirrors.
  • Easy integration into existing production systems, including robot-assisted ones, thanks to compact housing, external control and optional coaxial nozzle.
Laser power: max. 12 kW
Processing field: 11 × 17 to 28 × 42 mm²

BEO D70

Our most powerful processing optics for challenging applications.

  • Proven industry standard: The most commonly used processing optics for many applications.
  • Robust design: The smart monitoring functions further enhance safety and process stability. High resistance to contamination and back-reflections.
  • High impermeability: The optional Multifocus element enables extremely stable and gas-tight weld seams.
  • Can be combined with programmable motor-driven focus setting procedure and our smart sensor systems: also allows welding process monitoring with VisionLine°OCT.
Laser power: max. 24 kW
Also available as a multifocal option
TRUMPF service staff in conversation

Services for maximum system availability

to keep your production running

Overview

How much downtime can you afford? Downtime costs time, money – and in the worst case, customers too. We provide a comprehensive range of services to ensure that your lasers and laser systems remain operational at all times. This includes predictive condition monitoring, rapid assistance in an emergency as well as customised service packages at fixed, predictable costs – tailored precisely to your needs.

Key visual: Condition Monitoring

Condition Monitoring for lasers and laser systems

Our experts use Condition Monitoring – supported by TRUMPF's own algorithms – to continuously monitor the condition of your lasers. Critical changes are detected at an early stage before unplanned outages occur.

Condition Monitoring, Servicetechniker repariert Maschine

Technical Service

No matter where your manufacturing site is located, our service engineers are there for you quickly in the event of an emergency. Thanks to in-depth manufacturer knowledge and regular training courses, they have outstanding expertise – and ensure that your lasers and laser systems are back up and running in no time.

Remote Support

In the event of a malfunction, every minute counts. With TRUMPF Remote Support, you will immediately receive help from our experts – via secure remote access, without having to travel and wait for a service engineer.

Key visual: TRUMPF Technical Service Genuine Parts

Original Genuine Parts

Our TRUMPF Genuine Parts are perfectly matched to your lasers and laser systems, available worldwide – and can be delivered to you quickly in an emergency. For maximum performance, minimum idle time and long-term investment security.

Key visual: TRUMPF Service Agreements

Service Agreements

The right level of service for you – our service agreements offer tiered service packages that are tailored exactly to your needs and at fixed, predictable costs. From remote support to maintenance or a full-service package.

Performance optimisation services

turning performance into peak performance

Overview

Do you want to extract the maximum from your production? Unclear data, complex requirements or unexpected errors often slow down production. Our solutions help you overcome these hurdles – with structured data management, individual application support and training sessions, or AI-powered process optimisation. This can help you to improve your processes, reduce errors and respond more flexibly to new challenges.

Smart View for lasers and laser systems

Keep an eye on all relevant data – with Smart View, you can create individual dashboards with exactly the information and key figures that are crucial for the optimal use of your lasers and laser systems, from performance data to states and power input to program changes.

Process optimisation

Consulting in our application centres

In our laser application centres at eight locations worldwide, we work with you to optimise processes, solve application-related challenges – helping to create the basis for consistent quality, shorter start-up phases and faster market entry.

Is the laser right for your project?
Let's find out!

In our Laser Application Centres (LAC), we work with you to determine the optimal parameters for your application – even on your component itself.

Enquire now

Questions? Ideas? Specific plans?
We're here to help!

Whether you have questions about technical details, prices or individual requirements we will give you the answers you need to move forward.

Downloads

Short and ultrashort pulse laser brochure Short and ultrashort pulse laser brochure

An overview of all TruMicro short and ultrashort pulse lasers from TRUMPF.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.