The setup of the TruLaser Cell 8030 is not only compact, but also extremely user-friendly and ergonomic. For instance, the rotary table is easily accessible not only from the front but also from the sides. The machine layout can be flexibly configured so that the hall layout can be planned in line with your requirements.
Your high-end laser cutting machine for hot-formed components
3D laser cutting
The TruLaser Cell 8030 sets the standard for 3D cutting of hot-formed components and can be configured to your needs with flexibility. This allows you to choose between the large version for cutting door frames and complete side sections or the smaller version for producing single parts and segments of the body in white. As a result of new developments and optimised details, it offers even greater production reliability, combined with arguably the highest productivity on the market. You can increase your profitability thanks to options such as the Smart Approach, Dynamic Level 3 or the rotary indexing table.
Compared to the previous model, you now benefit from even higher acceleration and Dynamic Level 3.
The optimised rotary table is the fastest on the market. With the rotation time of 1.8 seconds (which is 20% shorter), the overall performance is therefore increased with each component.
Experience gained from the largest installed base design of 3D hot-forming machines has been applied to the new machine.
Optimised production processes due to functions such as X-Blast technology or ObserveLine Comfort & Professional
Combined with the TruDisk 2000, your power consumption and part costs will fall.
Laser cutting a door frame
With the TruLaser Cell 8030, you can not only cut the large dimensions of a hot-formed vehicle side section very quickly, but also with reliably high quality due to TruDisk laser and X-Blast technology.
Laser cutting of a cross beam
Compared to the previous model, the TruLaser Cell 8030 cuts the hot-formed vehicle cross beam with around 10% high machine dynamics, 10% lower non-productive times and a 30% quicker punching slug check. The TruDisk laser and the X-Blast technology ensure consistently high cutting quality here.
Hot-formed and laser-cut crossmember
Mass series parts can be processed particularly cost-effectively on the TruLaser Cell 8030. The NC programming also provides you with maximum flexibility for component geometry.
The TruLaser Cell 8030 reliably cuts 3D components such as B-pillars for cars. The processing of hot-formed components with the laser is considerably more cost-effective than using standard processes. Thanks to the flexible laser tool, components can also be easily adapted to new requirements – even a later time.
TruLaser Cell 8030 (standard version)
TruLaser Cell 8030 (large version)
|Axis travel range|
|Maximum number of axes||5||5|
|X axis travel range||3000 mm||3000 mm|
|Y axis travel range||1300 mm||2100 mm|
|Z axis travel range||600 mm||650 mm|
|B axis travel range||± 135 °||± 135 °|
|C axis travel range||n x 360 °||n x 360 °|
|Axis travel range of dynamic cutting optics||± 10 mm||± 10 mm|
|Maximum workpiece size|
|Maximum workpiece size in X||2540 mm||2540 mm|
|Maximum workpiece size in Y||840 mm||1640 mm|
|Maximum workpiece size in Z||370 mm||420 mm|
|Maximum axis speeds|
|Maximum axis speed, axially parallel in X||100 m/min||100 m/min|
|Maximum axis speed, axially parallel in Y||100 m/min||100 m/min|
|Maximum axis speed, axially parallel in Z||100 m/min||100 m/min|
|Maximum axis speed, simultaneous||173 m/min||173 m/min|
|Maximum axis speed of B axis||90 1/min||90 1/min|
|Maximum axis speed of C axis||90 1/min||90 1/min|
|Maximum axis accelerations|
|Maximum axis acceleration, axially parallel in X||11 m/s2||10 m/s2|
|Maximum axis acceleration, axially parallel in Y||11 m/s2||10 m/s2|
|Maximum axis acceleration, axially parallel in Z||11 m/s2||10 m/s2|
|Maximum axis acceleration, simultaneous||19.1 m/s2||17.3 m/s2|
|Maximum axis acceleration of B axis||200 rad/s2||200 rad/s2|
|Maximum axis acceleration of C axis||100 rad/s2||100 rad/s2|
|Maximum axis acceleration, dynamic cutting optics||40 m/s2||40 m/s2|
|Positioning accuracy of linear axes (X, Y, Z)||0.08 mm||0.08 mm|
|Positioning accuracy of rotary axes (B)||0.015 °||0.015 °|
|Maximum laser power||2000 W - 4000 W||2000 W - 4000 W|
|Rotational changer automation|
|Maximum load per side||300 kg||700 kg|
|Typical total non-productive time||4.2 s||5.5 s|
|Typical rotation time||1.8 s||3 s|
|Diameter of rotary plate||4000 mm||5000 mm|
|Working height||700 mm||700 mm|
TruTops Cell provides you with everything you need for the convenient programming of your 3D laser processing – no matter whether this is the programming of laser cutting, laser welding or laser metal deposition programs. It loads 3D CAD data via numerous interfaces, and corrects it if required. The system automatically creates cutting suggestions in all three dimensions. It also automatically suggests devices.
The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.
Depending on the application, you can choose from a wide range of TRUMPF CO2 and solid-state lasers and select the perfect one for your application. You can then optimally combine this with the TruLaser Cell 8030.
Improve the dynamics, cost-effectiveness and productivity of your TruLaser Cell 8030 with numerous innovative options.
Is the process step of manual loading and unloading creating a bottleneck in your production? The rotary indexing table can provide help here as you can completely separate the loading and unloading area. Alternatively, you can place a robot on the unloading side as a cost-effective partial automation option. This results in the shortest cycle times with only one employee, and you can produce parts much more productively. If your requirements change over time, you can change this option to a fully automated solution at any time.
There are various reasons as to why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring procedure, you detect this error quickly since this option checks every contour for a complete cut – all this is carried out twice as fast as with comparable systems on the market. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and even smaller hole diameters and angled punching slugs can be measured.
Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased rejects and associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.
Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier thanks to standardised macros, saving time and money.
The Smart Approach function optimises and improves the approach behaviour of the machine when the edge of the component is pierced. This patented process reduces cycle time by up to 9%, whilst ensuring maximum process reliability.
FocusLine enables the program-controlled setting of the focal position depending on the type of material and the material thickness. The position is adjusted using a mirror subject to air pressure, influencing the curvature of its surface.
FastLine improves and optimises the approach behaviour of the machine during piercing for the cutting of the contour. Depending on the type of material and the material thickness, as well as the number of contours to be processed, you can increase the productivity of your system by up to 60%.
You can integrate new devices easily and cost effectively into the machine control via the pneumatic and electrical interface.
TruTops Cell Basic enables you to adjust programs more easily, more quickly and more reliably directly at the machine. Navigating within the NC program is incredibly simple, as the contour to be changed with the corresponding NC text can be selected by a simple click of the mouse. All changes made are visualised immediately and ensure unprecedented reliability when working in the program.
The Comfort remaining time display ensures that you are perfectly informed at all times. It displays the remaining processing time of the component currently being processed, and provides additional information on the current status of the manufacturing order.
Depending on the degree of automation of your production system, you can choose between different interface options. The Basic option reliably provides signals for production planning systems. With the Comfort option, you can implement more simple automation options independently. The Professional option is suited to highly automated production.
For all three solutions, you can profit from complete documentation and future upgrades, ensuring your standard software is always kept up to date.
With the MobileControl app from TRUMPF you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. Alongside the static control panel, you therefore have another option for monitoring and controlling your machine.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.