Maximum productivity due to the solid-state laser – even in XXL
With the Trulaser Tube 7000 fiber, the solid-state laser has a broad processing spectrum. The solid-state laser represents fast and flexible processing. Due to RapidCut, the high feed rates of the laser come into their own even on smaller contours. This is a significant productivity advantage, particularly in thinner materials. The open machine concept gives the TruLaser Tube 7000 fiber optimal accessibility during loading and unloading. This means the machine is efficient from a lot size of 1. Due to the Central Link interface, the machine is also optimally equipped for Industry 4.0.
Process parts with a diameter of up to 10 in. and wall thicknesses of up to 0.4 in. for mild steel.
Due to RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours.
Thanks to its open concept, the TruLaser Tube 7000 fiber offers optimum access.
The bevel cutting option enables high-quality bevel cuts of up to 45°.
Solid-state lasers and cutting data from TRUMPF - perfectly matched for the best cutting results.
The state-of-the-art sensor system ensures your entire machining process runs smoothly.
The fully automatic machine settings mean that there is minimal non-productive time when using the TruLaser Tube 7000 fiber.
The TruLaser Tube 7000 fiber can optionally take over further process steps such as tapping threads.
Furniture
More options for designers: the TruLaser Tube 7000 fiber cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Shop fitting
Regardless of whether for single-unit or series production, the laser tube cutting guarantees maximum flexibility for the design of shop furniture.
Agricultural machinery
The TruLaser Tube 7000 fiber can process tubes with thick walls. This is a great advantage for manufacturers of components for agricultural machinery, for example.
Fitness equipment
The automation solutions of the TruLaser Tube 7000 fiber enable the efficient production of high-quality components such as fitness equipment. The laser provides long-lasting precision for tube processing.
Mechanical and apparatus engineering
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimize sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
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TruLaser Tube 7000 fiber
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| Round tube | |
| Maximum outside diameter | 254 mm |
| Rectangular profile | |
| Maximum side length and outer circle diameter | 220 mm / 254 mm |
| Maximum raw material length for automatic loading | |
| for LoadMaster Tube 6.5 m | 6500 mm |
| for LoadMaster Tube 9.2 m | 9200 mm 1 |
| for LoadMaster Tube 12.5 m | 12500 mm 1 |
| Finished part length | |
| for unloading unit 4.5 m | 4500 mm |
| for unloading unit 4.5 m + 1.5 m | 6000 mm 1 |
| for unloading unit 6.5 m | 6500 mm 1 |
| for unloading unit 6.5 m + 1.5 m | 8000 mm 1 |
| Workpiece weight | |
| Maximum path weight (standard/optional) | 40 kg/m |
| Maximum raw material weight with automatic loading | |
| with LoadMaster Tube 6.5 m | 260 kg |
| with LoadMaster Tube 9.2 m | 368 kg 1 |
| with LoadMaster Tube 12.5 m | 368 kg 1 2 |
| Laser-specific data - TruFiber 4001 | |
| Maximum laser power | 4000 W |
| Maximum material thickness, mild steel | 10 mm |
| Maximum material thickness, stainless steel | 6 mm |
| Maximum material thickness, aluminum | 6 mm |
| Maximum material thickness, copper | 5 mm |
| Maximum material thickness, brass | 5 mm |
| Consumption values (average power input in production) | 10 kW |
| Laser-specific data - TruFiber 6001 | |
| Maximum laser power | 6000 W |
| Maximum material thickness, mild steel | 14 mm / 10 mm |
| Maximum material thickness, stainless steel | 10 mm / 8 mm |
| Maximum material thickness, aluminum | 10 mm / 8 mm |
| Maximum material thickness, copper | 5 mm |
| Maximum material thickness, brass | 5 mm |
| Consumption values (average power input in production) | 12 kW |
Quality
SeamLine Tube automatically detects weld seams and aligns tubes reliably. The touchpoint user interface selects the parameters automatically - this reduces operating effort and increases process reliability. The function also enables even more reliable seam detection and can automatically adjust cutting parameters in the area of the weld seam. This means you benefit from an automated and robust machining process.
Increase the accuracy of your finished parts with raw material with tolerances: ScanLine checks the tube cross-section and activates offsets faster than a heartbeat.
The spatter protection device for round tubes ensures that the inside of tubes are clean, reducing rework.
No more adjustments by hand: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
The Spatter Guard spares you the trouble of rework by preventing slag splatter from sticking to the inside of the tube. To do this, it applies a release agent parallel to production – without any manual setup effort.
Expand your processing spectrum
You can expand your range of parts with high-quality bevel cuts of up to 45°.
With smart profile detection, you can load even profiles with challenging geometries automatically.
As an option, the TruLaser Tube 7000 fiber integrates a process step by tapping threads. The choice is yours because you can insert up to eight tools for tapping threads in the standardized tool adapter.
Want to process XXL tubes and profiles in a fully automatic and cost-effective manner? Then the TruLaser Tube 7000 fiber with LoadMaster Tube for a 12.5-meter loading length is the right option for you. Depending on the end product, this can increase your flexibility by nesting blanks in the best possible way, thus making optimum use of your raw material. The LoadMaster Tube feeds the raw material to the machine fully automatically. The swivel-mounted conveyor system with a length of 12.5 meters demonstrates its advantages in intermediate production and special profiles in particular.
Process reliability and operator support
With the one-cutting-head strategy, you can process multiple material types and thicknesses with the laser without changing the cutting head.
Save on cutting gas and increase process reliability: The innovative nozzle with patented nozzle geometry enables you to save an average of 33% on cutting gas used for the high-pressure cutting of wall thicknesses between 1 and 3 mm. The process reliability is also improved by the increased nozzle distance.
The magnetic coupling with bellows protects the cutting head against potential damage and dirt, especially in the event of a cutting head collision. This means that production can be resumed after a short time.
Label your parts quickly and reliably with a standardized industry code – the Dot Matrix Code feature enables this.
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
Your machine is ahead of the game: sensors detect whether or not a part has been correctly ejected.
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
Economic and easy to operate
The rigid machine frame and precise tube guides simultaneously provide particularly quick processing and high quality in the finished part.
The open machine concept is reflected in all of its elements - from loading to the machining process view to removal of the finished part.
No setup times or setup errors in the standard clamping range - produce without changing the setup thanks to the clamping system for the TruLaser Tube 7000 fiber.
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours. This is a significant productivity advantage, particularly in thinner materials.
You can complete tasks on the machine especially quickly with the Touchpoint HMI. Functions can be learned intuitively via the large touch display, you simply operate the machine by hand.
Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
Programming Tube
Using the 3D software Programming Tube, you can quickly, easily and intuitively create NC programs. Strong automated processes reduce the time and effort needed for programming. The software offers flexible data import procedures and efficient design – and provides step-by-step support.
Oseon
Manage and keep track of all the relevant procedures of your sheet metal processing in just one system: you will optimize your workflows and develop your production's potential with Oseon.
Smart View for machine tools - Connect the machine and reap the rewards
Smart View is now available to you free of charge when you purchase your new machine. Smart View automatically provides you with relevant operating data for your machine tools. Simply click into your dashboard and get your first comprehensive insights into the performance of your TRUMPF machines.
Software
The software portfolio from TRUMPF optimizes your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.
Loading
The LoadMaster Tube loading unit means you can set up much faster because the bundle space automatically provides the unprocessed material. The swivel-mounted conveyor system shows its strengths, especially with small lot sizes, intermediate production, and special profiles. It is also possible to set up the LoadMaster at the front of the machine. This allows you to adapt the layout of the machine to your material flow.
Tube store with a storage connection
The loading automation enables you to link TruLaser Tube machines to a tube storage system. Enabling you to load the laser tube-cutting machine fully automatically and unattended. How does it work? A tilt-and-lift station takes the cartridge with the raw material from the store and transfers it to the conveyor unit. It is directly connected to the LoadMaster Tube.
Unloading and sorting
The unloading automation interface with longitudinal conveyor belt was specially developed for the automated unloading of finished parts on TruLaser Tube machines. It contains mechanical and digital components including the longitudinal conveyor belt. The integrator automation can flexibly be connected to the conveyor belt as required.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
- Value for extended versions (option)
- With automatic loading with LoadMaster Tube 12.5 m, the maximum total weight is 368 kg or 30 kg/m. With manual loading, the maximum total weight is 500 kg or 40 kg/m.
Increased security thanks to seamless support of the entire process chain
A fully automated tube processing chain helps you to tackle any skill shortages, reduce your costs, and develop new business opportunities. From laser tube cutting and tube bending to 3D laser cutting. We will support you with setting up your production solution!
