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With the Trulaser Tube 7000 fiber, the solid-state laser has a broad processing spectrum. The solid-state laser represents fast and flexible processing. Due to RapidCut, the high feed rates of the laser come into their own even on smaller contours. This is a significant productivity advantage, particularly in thinner materials. The open machine concept gives the TruLaser Tube 7000 fiber optimal accessibility during loading and unloading. This means the machine is efficient from a lot size of 1. Due to the Central Link interface, the machine is also optimally equipped for Industry 4.0.
Process parts with a diameter of up to 10 in. and wall thicknesses of up to 0.4 in. for mild steel.
Due to RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours.
Thanks to its open concept, the TruLaser Tube 7000 fiber offers optimum access.
The bevel cutting option enables high-quality bevel cuts of up to 45°.
The TruDisk solid-state laser and high-quality cutting data produce the best possible results.
The state-of-the-art sensor system ensures your entire machining process runs smoothly.
The fully automatic machine settings mean that there is minimal non-productive time when using the TruLaser Tube 7000 fiber.
The TruLaser Tube 7000 fiber can optionally take over further process steps such as tapping threads.
More options for designers: the TruLaser Tube 7000 fiber cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Regardless of whether for single-unit or series production, the laser tube cutting guarantees maximum flexibility for the design of shop furniture.
The TruLaser Tube 7000 fiber can process tubes with thick walls. This is a great advantage for manufacturers of components for agricultural machinery, for example.
The automation solutions of the TruLaser Tube 7000 fiber enable the efficient production of high-quality components such as fitness equipment. The laser provides long-lasting precision for tube processing.
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimize sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
TruLaser Tube 7000 fiber
| |
|---|---|
| Round tube | |
| Maximum outside diameter | 254 mm |
| Rectangular profile | |
| Maximum side length and outer circle diameter | 220 mm / 254 mm |
| Maximum raw material length for automatic loading | |
| for LoadMaster Tube 6.5 m | 6500 mm |
| for LoadMaster Tube 9.2 m | 9200 mm 1 |
| Finished part length | |
| for unloading unit 4.5 m | 4500 mm |
| for unloading unit 4.5 m + 1.5 m | 6000 mm 1 |
| for unloading unit 6.5 m | 6500 mm 1 |
| for unloading unit 6.5 m + 1.5 m | 8000 mm 1 |
| Workpiece weight | |
| Maximum path weight (standard/optional) | 40 kg/m / - kg/m |
| Maximum raw material weight with automatic loading | |
| with LoadMaster Tube 6.5 m | 260 kg |
| with LoadMaster Tube 9.2 m | 370 kg |
| Laser-specific data - TruDisk 3001 | |
| Maximum laser power | 3000 W |
| Maximum material thickness, mild steel | 8 mm |
| Maximum material thickness, stainless steel | 5 mm |
| Maximum material thickness, aluminum | 6 mm |
| Maximum material thickness, copper | 4 mm |
| Maximum material thickness, brass | 4 mm |
| Laser-specific data - TruDisk 4001 | |
| Maximum laser power | 4000 W |
| Maximum material thickness, mild steel | 10 mm |
| Maximum material thickness, stainless steel | 6 mm |
| Maximum material thickness, aluminum | 6 mm |
| Maximum material thickness, copper | 4 mm |
| Maximum material thickness, brass | 4 mm |
| Consumption values - TruDisk 3001 | |
| Average power input in production | 9 kW |
| Consumption values - TruDisk 4001 | |
| Average power input in production | 10 kW |
The technical data of all product versions as a download.
With smart profile detection, you can load even profiles with challenging geometries automatically.
SeamLine Tube identifies weld seams or markings in order to align each tube correctly on the machine. As an option, the function can also scan the inside of the tube.
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours. This is a significant productivity advantage, particularly in thinner materials.
You can expand your range of parts with high-quality bevel cuts of up to 45°.
With the one-cutting-head strategy, you can process multiple material types and thicknesses with the laser without changing the cutting head.
Your machine is ahead of the game: sensors detect whether or not a part has been correctly ejected.
One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
The magnetic coupling with bellows protects the cutting head against potential damage and dirt, especially in the event of a cutting head collision. This means that production can be resumed after a short time.
Label your parts quickly and reliably with a standardized industry code – the Dot Matrix Code feature enables this.
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
No more adjustments by hand: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
With TruTops Tube, the software with an integrated 3D design module for excellent production reliability and accuracy, you can process even complex tube designs with great efficiency and speed.
Record and analyze machine data, including idle states, error messages, causes of malfunctions, and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor will inform you immediately about the cause, allowing you to respond quickly.
The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.
The LoadMaster Tube loading unit means you can set up much faster because the bundle space automatically provides the unprocessed material. The swivel-mounted conveyor system shows its strengths, especially with small lot sizes, intermediate production, and special profiles. It is also possible to set up the LoadMaster at the front of the machine. This enables you to adapt the layout of the machine to your material flow.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Footnotes
