Open machine concept
Never lose track of machine elements and the machining process again: all because of the TruLaser Tube 5000's open design and large window.
Process tubes with no setup and optimal accessibility
Your entry into the world of laser tube processing has never been so easy: with the TruLaser Tube 5000, you can manufacture tubes openly and modularly down to the last detail. This is because the open machine concept and large window mean that all components and processes are always in view. Increase your productivity, as with the TruLaser Tube 5000 clamping system, tubes can be produced across the entire standard clamping range without the need for retooling. You can flexibly produce different orders with various outer circle diameters and lot sizes in succession.
Clamping without the need for retooling
Minimize your idle times by producing tubes across the entire standard clamping range without the need for retooling.
Optimum accessibility
The open machine design means that all components and processes are always in view.
Integration of subsequent processes
The machine can even optionally tap threads, helping you to reduce part costs.
High-quality bevel cuts
The bevel cutting option enables high-quality bevel cuts of up to 45°.
Excellent process reliability
The state-of-the-art sensor system ensures your entire machining process runs smoothly.
Optimum cutting result
The TruFlow CO2 laser and high-quality cutting data produce the best possible results.
Furniture
More options for designers: the TruLaser Tube 7000 cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Shop fitting
Regardless of whether for single-unit or series production, the laser tube cutting guarantees maximum flexibility for the design of shop furniture.
Agricultural machinery
The TruLaser Tube 5000 can process tubes with very thick walls. This is a great advantage for manufacturers of components for agricultural machinery, for example.
Fitness equipment
The automation solutions of the TruLaser Tube 5000 enable efficient production of high-quality components such as fitness equipment in series production. The laser provides long-lasting precision for tube processing.
TruLaser Tube 5000
| |
|---|---|
| Round tube | |
| Maximum outside diameter | 152 mm |
| Maximum outside diameter (optional) | 170 mm 1 |
| Rectangular profile | |
| Maximum side length and outer circle diameter | 152 mm / 170 mm |
| Maximum side length and outer circle diameter (optional) | 180 mm / 180 mm 2 |
| Maximum raw material length for automatic loading | |
| for LoadMaster Tube 6.5 m | 6500 mm |
| for LoadMaster Tube 8.0 m | 8000 mm 3 |
| Finished part length | |
| for unloading unit 3 m | 3000 mm |
| for unloading unit 3 m + 1.5 m | 4500 mm 3 |
| for unloading unit 6.5 m | 6500 mm 3 |
| for unloading unit 6.5 m + 1.5 m | 8000 mm 3 |
| Workpiece weight | |
| Maximum path weight (standard/optional) | 25 kg/m / - kg/m |
| Maximum raw material weight with automatic loading | |
| with LoadMaster Tube 6.5 m | 162.5 kg |
| with LoadMaster Tube 8.0 m | 200 kg |
| Laser-specific data - TruFlow 2000 | |
| Maximum laser power | 2000 W |
| Maximum material thickness, mild steel | 8 mm |
| Maximum material thickness, stainless steel | 4 mm |
| Maximum material thickness, aluminum | 3 mm |
| Laser-specific data - TruFlow 2700 | |
| Maximum laser power | 2700 W |
| Maximum material thickness, mild steel | 10 mm 4 |
| Maximum material thickness, stainless steel | 5 mm |
| Maximum material thickness, aluminum | 4 mm |
| Laser-specific data - TruFlow 3200 | |
| Maximum laser power | 3200 W |
| Maximum material thickness, mild steel | 10 mm 4 |
| Maximum material thickness, stainless steel | 5 mm |
| Maximum material thickness, aluminum | 4 mm |
| Consumption values - TruFlow 2000 | |
| Average power input in production | 17.5 kW |
| Consumption values - TruFlow 2700 | |
| Average power input in production | 20 kW |
| Consumption values - TruFlow 3200 | |
| Average power input in production | 24 kW |
PDF <1MB
Technical data sheet
The technical data of all product versions as a download.
Autonomy
Smart profile detection
With smart profile detection, you can load even profiles with challenging geometries automatically.
SeamLine Tube
SeamLine Tube identifies weld seams or markings in order to align each tube correctly on the machine. As an option, the function can also scan the inside of the tube.
Expand your processing spectrum
Bevel cuts of up to 45 degrees
You can expand your range of parts with high-quality bevel cuts of up to 45°.
Technology package for tapping
As an option, the TruLaser Tube 7000 can handle additional process steps, such as tapping threads. The choice is yours: you can insert a wide range of tools into the standard tool adapter.
Clamping system for round tubes up to a diameter of 170 mm
Produce with even more flexibility: With the new clamping technology, you have even more freedom in terms of the outer circle of round tubes.
Process reliability and operator support
Single-cutting-head strategy
With the one-cutting-head strategy, you can process multiple material types and thicknesses with the laser without changing the cutting head.
Sensor system
Your machine is ahead of the game: sensors detect whether or not a part has been correctly ejected.
Condition Guide
One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.
MobileControl app
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
Magnetic coupling
The magnetic coupling with bellows protects the cutting head. In the event of a collision, the cutting head deflects, which prevents structural damage. It can then be moved manually into the starting position again. This means that production can be resumed after a short time.
Dot Matrix Code
Fast and process reliable – the right way to label parts with a standardized 2D industry code using a laser.
Conveyor tables
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
Quality
FocusLine
No more manual adjustment: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
TruTops Tube
With TruTops Tube, the software with an integrated 3D design module for excellent production reliability and accuracy, you can process even complex tube designs with great efficiency and speed.
TruTops Monitor
Record and analyze machine data, such as idle states, error messages, causes of malfunctions and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor will inform you immediately about the cause, allowing you to respond quickly.
Software
The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.
Loading
With the LoadMaster Tube loading unit you can minimize your setup times. The practical bundle space automatically provides the unprocessed material. It is also possible to set up the LoadMaster at the front of the machine. This enables you to adapt the layout of the machine perfectly to your material flow.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Footnotes- Round tubes with a diameter of 152 mm to 170 mm can only be manually loaded.
- Rectangular profiles with a side length of >152.4 mm can only be manually loaded
- Value for extended versions (option)
- With PierceLine (option)
