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TRUMPF cw Laser TruDisk 8001

TruDisk

Our high-end disk lasers – reliable in manufacturing

1 - 24 kW (multimode) Power range
50 µm – 600 µm Available laser light cable diameters
5 - 100 m Laser light cable length
LLK-D, LLK-X Laser light cable plug type

Product variants TruDisk Laser power Wavelength Electrical connection (voltage) Electrical connection (frequency) Dimensions (W x H x D)
TruDisk 1000
1000 W 1030 nm 380 V - 460 V ± 10 % 50 Hz - 60 Hz ± 3 1175 mm x 1430 mm x 725 mm
TruDisk 2000
2000 W
TruDisk 3002
3000 W
TruDisk 4000
4000 W
TruDisk 4001
TruDisk 4002
TruDisk 4006
TruDisk 5000
5000 W
TruDisk 5001
TruDisk 8000
8000 W 1620 mm x 1475 mm x 920 mm
TruDisk 8001
1175 mm x 1430 mm x 725 mm
TruDisk 10001
10000 W 1620 mm x 1475 mm x 920 mm
TruDisk 12001
12000 W
TruDisk 16001
16000 W 2150 mm x 1600 mm x 1200 mm
TruDisk 20001
20000 W

Our reliable high-end disk lasers

– proven for welding, unique in their flexibility, with modular expandability

The TruDisk is a high-power solid-state laser for low-spatter welding the and surface processing of metals. It offers the perfect combination of high laser power and excellent beam quality. Thanks to its high durability and reliable technology, the TruDisk is also suitable for demanding industrial production processes. Maximum flexibility is ensured by integrated cooling solutions, up to four laser outputs for parallel operation, and plug-in laser light cables. Using intelligent sensor systems, the laser continuously monitors all relevant operating parameters. This allows you to achieve maximum process reliability and easily integrate the laser into digital production and service solutions, such as those used in Condition Monitoring.

What makes the TruDisk special

– Special features at a glance
100% consistent power and maximum beam quality
100% consistent power and maximum beam quality

The TruDisk's integrated, active laser power control ensures reproducible results. With a brilliant beam quality of up to 2 mm▪mrad, the TruDisk operates with extreme precision. With a power range of 1 to 16 kW, you have complete flexibility and can achieve optimal results.

Robust against reflection
Robust against reflection

Thanks to its patented resonator design, your TruDisk can process even highly reflective materials without compromising performance. At the same time, it operates reliably without any wear parts and performs well even under extreme environmental conditions.

Intelligent energy management
Intelligent energy management

Multiple energy-saving modes and the power factor correction reduce the power requirement.

Flexible cooling concept
Flexible cooling concept

The TruDisk offers two smart cooling options – choose between the standard version with an integrated heat exchanger (up to 28 degrees inlet temperature) and the optional integrated compressor cooler (up to 38 degrees inlet temperature). Depending on the temperature of your domestic hot water, choose the appropriate model – no external chiller is required.

Low-spatter welding
Low-spatter welding

With BrightLine Weld you can achieve high-quality welding seams with minimal spatter formation. Thanks to the higher feed rate, you can significantly increase your productivity. At the same time, the amount of post-processing decreases – which significantly reduces your operating costs.

Further advantages

  • Integrated beam guidance - for maximum laser utilisation

    Perfectly tailored to your system design, the new generation of TruDisk lasers can be equipped with up to 4 laser outputs. The beam guidance is integrated into the laser housing. Using multiple laser outputs allows you to increase laser utilisation, reduce part costs, and improve system availability.
  • Maximum performance stability for reproducible results

    Instead of manual control, the power can be controlled in real time. You therefore benefit from the greatest power stability on the market – throughout the entire service life of your TruDisk. This means completely reproducible results around the clock.

TruDisk – Sharper than the sharpest mind

The TruDisk in use

– What to expect

The TruDisk high-power laser handles a wide range of welding applications – from deep penetration welding to dynamic scanner welding and additive laser deposition welding. With precisely adjustable and monitored laser power, high process stability, and reliable reproducibility, it meets even complex requirements in the automotive industry, series production, and component repair. Whether accuracy, speed, or flexibility is required, the TruDisk consistently delivers high-quality results.

Deep welding

Deep welding

The TruDisk high-power laser is well-suited for numerous applications in the automotive industry, for example in the power train – here a control gear. The requirements regarding accuracy and reproducibility are particularly high here.

This is easy for the TruDisk disk laser, which has a laser power that can be precisely adjusted and is monitored.

Scanner welding of a car door

Scanner welding of a car door

Scanner welding requires the highest levels of dynamics, precision, and productivity. Short cycle times and maximum system availability require a welding process that operates reliably and reproducibly, even with complex component geometries.

When used in combination with the PFO 3D, the TruDisk enables highly dynamic scanner welding with minimal non-productive time. The result is precise weld seams, high process stability, and maximum productivity in series production.

Laser metal deposition as an additive manufacturing method

Laser metal deposition as an additive manufacturing method

Wear, repair, and the cost-effective production of complex components place high demands on production processes. There is a need for flexible processes that allow material to be applied precisely and components to be built up or repaired efficiently.

The TruDisk lets you perform laser metal deposition (LMD) with precision and cost-effectiveness. The process enables the targeted application of material for the construction, repair or coating of components. Thanks to high build rates and stable processes, you can boost productivity and reduce material usage and post-processing.

One system. All TRUMPF

– Explore the components and services available for this laser

A laser on its own is not a solution. Only when combined with precise optics, intelligent sensors and bespoke services can a system be created that makes your applications possible and ensures reliable processes. In TRUMPF, you have a partner who not only delivers technology, but reliable process results – solutions that tangibly advance your production and pay off through sustainable success.

Optics

Guide and focus the laser beam

Overview

Optics focus the laser beam precisely on the workpiece – exactly at the point where processing takes place. TRUMPF offers two variants here:

Traditional laser focusing optics (BEO) focus a laser beam on a fixed processing point. To cover the processing surface, either the optics or the workpiece must be moved.

Programmable focusing optics (PFO) flexibly direct the laser beam to any position in the processing field with the help of mirrors – without any mechanical movement of the workpiece or optics.

All optics can be combined via an interface with various sensors for process monitoring – from TRUMPF or third-party suppliers.

Programmierbare Fokussieroptik PFO 33 (KF023)

PFO 33 (12 kW)

High-powered 2D scanner optics for challenging requirements on large processing surfaces.

  • Proven industry standard: The most commonly used scanner optics for many applications.
  • Powerful: Ideal for deep weld seams and high ablation rates.
  • Process- synchronous quality assurance: Enables reliable and precise welding depth monitoring thanks to OCT technology.
  • High speed thanks to lightweight mirrors and optimised galvo architecture.
Laser power: max. 12 kW
Processing field: 80 × 57 to 570 × 370 mm²
Programmable focusing optics PFO 20

PFO 20

Compact 2D scanner optics for welding and cleaning on small processing surfaces.

  • Cost-effective entry into remote welding, and ideal for smaller components or spaces.
  • Ultra-dynamic PFO thanks to very light mirrors and optimised galvo architecture.
Laser power: max. 6 kW
Processing field: 49 × 36 to 320 × 237 mm²
BEO D35 focusing optics for welding with solid-state lasers

BEO D35

Compact, lightweight precision optics for fine processing.

  • Ideal for welding and laser precision cutting thanks to precise processing.
  • Easy integration into existing systems thanks to compact and lightweight design.
  • Can be combined with our smart sensor systems
Laser power: max. 4 kW
Also available as a bifocal option
TRUMPF sensor system for temperature control

Sensor systems

Monitor, control, document – in real time

Overview

Whether it’s welding, marking, or surface processing – our sensor systems measure, control, and document the factors that determine the quality of your laser processes. They detect the position of each component, keep the laser power, focus, and temperature under control, and inspect the weld or marking. Fully documented and traceable. And because they use the same control as our lasers, they are ready for use without any integration work. Find out here which system is right for your application.

VisionLine

During welding, VisionLine ensures that the weld is precise and meets your specifications: It assists with setup, detects the position of each component, and inspects the weld seam down to the penetration depth – even in places the human eye cannot reach. This enables you to achieve consistent results, seam by seam.

Temperature control

The temperature control ensures the correct heat input. It measures the temperature in the process zone using a pyrometer and provides the values that the control uses to adjust the energy flow. For applications where every degree counts – from plastic welding to laser deposition welding and surface hardening.

TRUMPF service staff in conversation

Services for maximum system availability

to keep your production running

Overview

How much downtime can you afford? Downtime costs time, money – and in the worst case, customers too. We provide a comprehensive range of services to ensure that your lasers and laser systems remain operational at all times. This includes predictive condition monitoring, rapid assistance in an emergency as well as customised service packages at fixed, predictable costs – tailored precisely to your needs.

Smart View for lasers and laser systems

Keep an eye on all relevant data – with Smart View, you can create individual dashboards with exactly the information and key figures that are crucial for the optimal use of your lasers and laser systems, from performance data to states and power input to program changes.

Is the laser right for your project?
Let's find out!

In our Laser Application Centres (LAC), we work with you to determine the optimal parameters for your application – even on your component itself.

Enquire now

Questions? Ideas? Specific plans?
We're here to help!

Whether you have questions about technical details, prices or individual requirements we will give you the answers you need to move forward.

Downloads

TruDisk flyer TruDisk flyer

The TruDisk is a high-power solid-state laser for the welding, slitting and surface processing of metals. 

White paper

Laser welding aluminium alloys with a TruDisk laser and the BrightLine Weld option 574 KB Laser welding aluminium alloys with a TruDisk laser and the BrightLine Weld option
When welding aluminium alloys such as aluminium 6000, users are faced with the challenge of hot cracks. These have a negative effect on weld seam quality and can lead to weld seam failure. Spattering may also occur, thereby contaminating surrounding parts. The white paper shows a welding application test in which the TruDisk 6001 processes 1 mm to 2 mm thick parts in weld seam positions that are susceptible to hot cracking. The application shows how the BrightLine Weld option improves welding results. Simply fill in the form below and receive exciting background information and more details in our white paper. 

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.