This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
TruFiber S
Our high-end fibre lasers are made for efficient welding – compact design, unique equipment, and flexible expansion options
1 - 50 kW
Laser power range
50 μm - 600 μm
Available laser light cable diameters
≤ 50 m
Laser light cable length
LLK-D, LLK-X (>12 kW)
Laser light cable plug type
Overview of our TruFiber S model variants
| Product variants TruFiber S | Laser power range | Wavelength | Typical beam quality | Dimensions (W x H x D) | Electrical connection (voltage) | Electrical connection (frequency) | Interfaces |
|---|---|---|---|---|---|---|---|
|
TruFiber 1000 S
(FD45)
|
60 W - 1000 W | 1080 nm | ≥ 2 (MM) mm▪mrad | 600 mm x 1325 mm x 950 mm | 380 V - 460 V | 50 Hz - 60 Hz | Digital I/O, Profibus, DeviceNet, Powerlink, Profinet, EtherCAT, Ethernet/IP, Interbus, Analog input (ISA), OPC-UA |
|
TruFiber 2000 S
(FD45)
|
60 W - 2000 W | ||||||
|
TruFiber 300x S
(FD45)
|
60 W - 3000 W | ||||||
|
TruFiber 400x S
(FD45)
|
80 W - 4000 W | ||||||
|
TruFiber 600x S
(FD45)
|
120 W - 6000 W | ||||||
|
TruFiber 900x S
(FD45)
|
180 W - 9000 W | ||||||
|
TruFiber 1200x S
(FD45)
|
240 W - 12000 W | ||||||
|
TruFiber 18001 S
(FD50)
|
360 W - 18000 W | 1200 mm x 1505 mm x 1140 mm | |||||
|
TruFiber 24001 S
(FD50)
|
360 W - 24000 W | ||||||
|
TruFiber 30001 S
(FD50)
|
360 W - 30000 W | ||||||
|
TruFiber 50001 S
(FD50)
|
360 W - 50000 W | 1800 mm x 1580 mm x 1140 mm |
What sets the TruFiber S apart
– Special features at a glance
Work flexibly at multiple stations – with two plug-in laser outputs
Work flexibly at multiple stations – with two plug-in laser outputs
Two plug-in laser outputs allow for operation at separate processing stations. While you're welding at one station, you can already prepare the other for the next order. Depending on requirements, the stations operate either in sequence at full laser power or simultaneously at reduced laser power.
Focus on increased uptime
Focus on increased uptime
The plug-in laser outputs on the 50-metre laser light cables enable plug-and-play in self-service, along with flexibility in the production layout. The optional absorber also facilitates maintenance and remote diagnostics during operation.
Low-spatter welding at maximum speed
Low-spatter welding at maximum speed
With innovative BrightLine Weld beam shaping, you can achieve virtually spatter-free welds, even at elevated feed rates. The technology uses a patented 2-in-1 laser light cable, which allows you to distribute power flexibly to the fibre core and fibre ring.
Integrated control for lasers, optics and sensors
Integrated control for lasers, optics and sensors
TruControl is the fastest and smartest laser control on the market. It enables you to control your laser directly and without external modules. The system assumes real-time laser power control, and also allows you to program optics and sensor systems.
Stable processes, day and night
Stable processes, day and night
Active power regulation keeps the laser power constant to within +/-1%, ensuring consistently precise processing results throughout the entire service life. The robust and dust-repellent design guarantees maximum reliability in 24/7 operation.
Further advantages
-
Global consulting and rapid support
Why have five contacts when one will suffice? We supply a complete system from a single source – and also provide 24/7 support, wherever you are in the world. Our experts provide a wealth of advice on application, materials, process parameters, and the optimal combination of laser, optics and sensor systems. -
Safe and reliable with PLe
The TruFiber S meets the highest safety level, Performance Level e (PLe). Redundant safety systems and rapid error detection increase production reliability – without the need for additional measures on the laser itself.
One system. All TRUMPF
– Explore the components and services available for this laser
A laser on its own is not a solution. Only when combined with precise optics, intelligent sensors and bespoke services can a system be created that makes your applications possible and ensures reliable processes. In TRUMPF, you have a partner who not only delivers technology, but reliable process results – solutions that tangibly advance your production and pay off through sustainable success.
Optics
Guide and focus the laser beamOverview
Optics focus the laser beam precisely on the workpiece – exactly at the point where processing takes place. TRUMPF offers two variants here:
Traditional laser focusing optics (BEO) focus a laser beam on a fixed processing point. To cover the processing surface, either the optics or the workpiece must be moved.
Programmable focusing optics (PFO) flexibly direct the laser beam to any position in the processing field with the help of mirrors – without any mechanical movement of the workpiece or optics.
All optics can be combined via an interface with various sensors for process monitoring – from TRUMPF or third-party suppliers.
PFO 20
Compact 2D scanner optics for welding and cleaning on small processing surfaces.
- Cost-effective entry into remote welding, and ideal for smaller components or spaces.
- Ultra-dynamic PFO thanks to very light mirrors and optimised galvo architecture.
Laser power: max. 6 kW
Processing field: 49 × 36 to 320 × 237 mm²
Processing field: 49 × 36 to 320 × 237 mm²
PFO 33 (12 kW)
High-powered 2D scanner optics for challenging requirements on large processing surfaces.
- Proven industry standard: The most commonly used scanner optics for many applications.
- Powerful: Ideal for deep weld seams and high ablation rates.
- Process- synchronous quality assurance: Enables reliable and precise welding depth monitoring thanks to OCT technology.
- High speed thanks to lightweight mirrors and optimised galvo architecture.
Laser power: max. 12 kW
Processing field: 80 × 57 to 570 × 370 mm²
Processing field: 80 × 57 to 570 × 370 mm²
PFO 33 (6 kW)
The PFO 33 is designed for laser processes that require reproducible seam quality, stable energy input and high output – typical requirements in battery and drive manufacturing.
Their optimised beam guidance, precision welding and temperature stability ensure consistent processes even during continuous operation.
- Real-time process quality assurance for reliable and precise weld seams.
- Flexible PFO configuration to suit customer requirements. All TRUMPF components can be freely combined and tailored to your process.
- Compact design: The small footprint facilitates integration into machines and robot systems for enhanced mobility and faster cycle times.
Laser power: max. 6 kW
Processing field: 162 x 110 to 320 x 208 mm²
Processing field: 162 x 110 to 320 x 208 mm²
PFO 3D
Intelligent 3D°scanner optics for laser welding and surface processing – with consistently high beam quality at variable working distances, ideal for complex welding jobs, flexible manufacturing, and quality control in the automotive industry.
- Precise 3D processing: Excellent dynamics and consistent beam quality throughout the work area.
- Flexible integration: Easily integrated into automated and robotic production lines with large components.
- Intelligent process control: In combination with the TruTops I-PFO option, the optics take over complete coordination with the robot.
- Process- synchronous quality assurance: Enables reliable and precise welding depth monitoring thanks to OCT technology.
Laser power: max. 12 kW
Dynamic Z focus: up to ± 260 mm
Dynamic Z focus: up to ± 260 mm
BEO D70
Our most powerful processing optics for challenging applications.
- Proven industry standard: The most commonly used processing optics for many applications.
- Robust design: The smart monitoring functions further enhance safety and process stability. High resistance to contamination and back-reflections.
- High impermeability: The optional Multifocus element enables extremely stable and gas-tight weld seams.
- Can be combined with programmable motor-driven focus setting procedure and our smart sensor systems: also allows welding process monitoring with VisionLine°OCT.
Laser power: max. 24 kW
Also available as a multifocal option
Also available as a multifocal option
BEO D50
High-powered mid-range model for stable processes.
- High process stability: An optional shielding gas nozzle ensures clean weld seams.
- Robust design: The smart monitoring functions enhance safety and process stability.
- High impermeability: The optional Multifocus element enables extremely stable and gas-tight weld seams.
- Can be combined with our smart sensor systems: also allows welding process monitoring with VisionLine OCT.
Laser power: max. 8 kW
Also available as a multifocal option
Also available as a multifocal option
PFO SF
Compact, ultra-dynamic 2D small field scanner for precise laser processing in extremely small spaces.
- The compact design allows you to work in confined spaces and on complex components.
- Smart features ensure maximum precision in the processing of fine and sensitive components.
- Extremely fast laser wobble welding due to very small, lightweight mirrors.
- Easy integration into existing production systems, including robot-assisted ones, thanks to compact housing, external control and optional coaxial nozzle.
Laser power: max. 12 kW
Processing field: 11 × 17 to 28 × 42 mm²
Processing field: 11 × 17 to 28 × 42 mm²
BEO D70 swivel optics
Compact swivel optics for OEM applications – consisting of the BEO D70 focusing optics and an integrable swivel module.
- Safe and stable: Smart monitoring functions ensure process stability and protect the laser from contamination and back-reflections.
- Can be combined with our smart sensor systems
- Depending on the design of the focusing optics, the swivel optics can be used for 2D and 3D welding.
Laser power: max. 8 kW
Can be combined with PMF: programmable motor-driven focus setting procedure (PMF)
Can be combined with PMF: programmable motor-driven focus setting procedure (PMF)
Sensor systems
Monitor, control, document – in real timeOverview
Whether it’s welding, marking, or surface processing – our sensor systems measure, control, and document the factors that determine the quality of your laser processes. They detect the position of each component, keep the laser power, focus, and temperature under control, and inspect the weld or marking. Fully documented and traceable. And because they use the same control as our lasers, they are ready for use without any integration work. Find out here which system is right for your application.
VisionLine
During welding, VisionLine ensures that the weld is precise and meets your specifications: It assists with setup, detects the position of each component, and inspects the weld seam down to the penetration depth – even in places the human eye cannot reach. This enables you to achieve consistent results, seam by seam.
CalibrationLine
CalibrationLine keeps laser parameters stable over time. It continuously measures laser power and focus and detects at an early stage if, for example, dirt or maintenance has caused the readings to drift. The control automatically makes adjustments before component quality is compromised. For processes that continue to run in synchronised operation even after weeks.
Temperature control
The temperature control ensures the correct heat input. It measures the temperature in the process zone using a pyrometer and provides the values that the control uses to adjust the energy flow. For applications where every degree counts – from plastic welding to laser deposition welding and surface hardening.
Services for maximum system availability
to keep your production runningOverview
How much downtime can you afford? Downtime costs time, money – and in the worst case, customers too. We provide a comprehensive range of services to ensure that your lasers and laser systems remain operational at all times. This includes predictive condition monitoring, rapid assistance in an emergency as well as customised service packages at fixed, predictable costs – tailored precisely to your needs.
Condition Monitoring for lasers and laser systems
Our experts use Condition Monitoring – supported by TRUMPF's own algorithms – to continuously monitor the condition of your lasers. Critical changes are detected at an early stage before unplanned outages occur.
Technical Service
No matter where your manufacturing site is located, our service engineers are there for you quickly in the event of an emergency. Thanks to in-depth manufacturer knowledge and regular training courses, they have outstanding expertise – and ensure that your lasers and laser systems are back up and running in no time.
Remote Support
In the event of a malfunction, every minute counts. With TRUMPF Remote Support, you will immediately receive help from our experts – via secure remote access, without having to travel and wait for a service engineer.
Original Genuine Parts
Our TRUMPF Genuine Parts are perfectly matched to your lasers and laser systems, available worldwide – and can be delivered to you quickly in an emergency. For maximum performance, minimum idle time and long-term investment security.
Service Agreements
The right level of service for you – our service agreements offer tiered service packages that are tailored exactly to your needs and at fixed, predictable costs. From remote support to maintenance or a full-service package.
Performance optimisation services
turning performance into peak performanceOverview
Do you want to extract the maximum from your production? Unclear data, complex requirements or unexpected errors often slow down production. Our solutions help you overcome these hurdles – with structured data management, individual application support and training sessions, or AI-powered process optimisation. This can help you to improve your processes, reduce errors and respond more flexibly to new challenges.
Quality Data Storage
Use Quality Data Storage to record the entire process data from your lasers and laser systems locally, and in a structured manner – audit-proof, transparent, and in the best possible format for verification, analysis and process optimisation.
Smart View for lasers and laser systems
Keep an eye on all relevant data – with Smart View, you can create individual dashboards with exactly the information and key figures that are crucial for the optimal use of your lasers and laser systems, from performance data to states and power input to program changes.
Easy Model AI
Greater independence from component and environmental conditions – EasyModel AI is an AI training tool that, in combination with TRUMPF's VisionLine Detect image sensor technology, significantly improves feature detection prior to welding, even in the presence of disruptive influences such as shadows, reflections or contamination. This allows the laser beam to be positioned precisely and achieves even more accurate welding results, leading to higher manufacturing quality, shorter cycle times and more robust processes.
Training courses and education
From operation to programming or maintenance, TRUMPF's education & training courses ensure that your employees get the most out of their machines and software – and confidently handle changing orders and new customer requirements.
Consulting in our application centres
In our laser application centres at eight locations worldwide, we work with you to optimise processes, solve application-related challenges – helping to create the basis for consistent quality, shorter start-up phases and faster market entry.
Our TruFiber family compared
| Product |
TruFiber SOur high-end fibre lasers are made for efficient welding – compact design, unique equipment, and flexible expansion options |
TruFiber POur bespoke solutions – individually configurable for precise details or broader weld seam requirements, with modular expandability, at an optimal price |
TruFiber GOur purists among fibre lasers – the economical laser source for integrators |
TruFiber P CompactOur compact fibre lasers – for processing the smallest components |
|---|---|---|---|---|
| Laser power range | 3 kW - 12 kW | 0.5 kW - 6 kW | 1 kW - 12 kW | 0.1 kW - 2 kW |
| Laser outputs | 2 | 1 | 1 | 1 |
| Modular selectable optics / sensor system | Yes | Yes | No | No |
| Beam formation for low-spatter welding | Yes | Yes | Yes | No |
| Available digital solutions | Yes | Yes | No | No |
| LLK version | LLK-D/X | LLK-D, PIPA-Q | LLK-D, PIPA-Q | PIPA-C, PIPA-Q |