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TruLaser Series 3000 fiber, flexible standard machine
TruLaser Series 3000 fiber, flexible standard machine
2D laser cutting machines

TruLaser 3030 fiber / 3040 fiber / 3060 fiber / 3080 fiber

Flexible standard machine

Flexible standard machine

TruLaser 3030 fiber, TruLaser 3040 fiber, TruLaser 3060 fiber and TruLaser 3080 fiber – the fast machines for all your cutting tasks. They impress with their high level of flexibility and cost-effectiveness: you can cut all sheet thickness profitably. The TruDisk solid-state laser enables the processing of non-ferrous metals and provides you with a productivity benefit in thick and thin sheet. BrightLine fiber guarantees the highest edge quality and facilitates part removal; numerous other functions ensure the highest reliability and performance possible.

The best results without compromise

BrightLine fiber facilitates excellent part quality and seamless removal of the parts.

Intricate cutting even in thick mild steel

With the CoolLine function, you can even create small contours in thick mild steel.

Utilise remainder sheets – post-produce parts easily

Using Drop&Cut, you can easily post-produce parts from remainder sheets.

Simple machine operation

The menu navigation on the large display works intuitively. Integrated cutting parameters increase the level of process reliability.

Increased machine availability

Condition Guide always monitors the condition of your machine.

Reliability without microjoints

Smart collision prevention reduces the risk of collisions during laser cutting.

Accurate position recognition

DetectLine determines the position of the sheet and enables the precise reworking of cut parts.

Highspeed and Highspeed Eco

A new nozzle design reduces nitrogen consumption by up to 60% – for twice the sheet throughput.

Save money, protect the environment

Energy-efficient process cooler for laser and machine

TruLaser 3030 fiber: reliable day and night – the powerful processing cell with smart assistance systems
TruLaser 3030 fiber – the flexible standard machine
TruLaser: standard cutting process
Nanojoints: process-reliable laser cutting and simple component sorting
EdgeLine Bevel
Smart Rerun
Energy-efficient process cooler

The Eco Cooler cools the laser and machine with water instead of chemical refrigerants, known as fluorinated greenhouse gases (F-gases). During this process, the Eco Cooler saves up to 80% of the energy used for cooling, completely avoids hazardous substances and saves tons of CO2 per year. The annual leak test for refrigerants is also not necessary thus reducing your maintenance costs. This enables you to achieve two objectives at once: save money and protect the environment.

Process-reliable laser cutting

In comparison to microjoints, nanojoints only fix the component to the scrap skeleton via a small critical point at the bottom end of the kerf. This leads to process-reliable machining of the sheets as the components are prevented from tilting. Damage to contours is only minimal and it is easier to release your components from the scrap skeleton. Your nesting can be tighter, you utilise your resources more efficiently and benefit from higher productivity.

A comparison of nanojoints and microjoints

Nanojoints make process-reliable and resource-efficient machining of your components possible: higher productivity, better part quality and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. Your orders can be processed highly productively – independent of the component geometry.
In comparison, microjoints fix the component in the scrap skeleton with a tab across the entire sheet thickness. Even though the procedure is also reliable when processing your orders with microjoints, the visible damage to contours usually requires time-intensive manual post-processing of the components. Part removal is more complex with thin sheet thicknesses, with mid-range sheet thicknesses is almost impossible.

Thin mild steel part

Your TruLaser 3030 fiber / 3040 fiber / 3060 fiber / 3080 fiber cut extremely quickly, particularly in thin sheets.

Parts which are easy to remove

With BrightLine fiber, a sophisticated combination of special optics, together with the flow-optimised BrightLine nozzles and other technical innovations, TruLaser 3030 fiber / 3040 fiber / 3060 fiber / 3080 fiber provide top part quality. The highlight: due to the high-quality cutting edges, parts do not get caught during removal. It is easy to remove the parts and you save a lot of time.

Cutting of all common materials

The construction of the TruDisk enables the processing of non-ferrous metals with nitrogen – without worrying about reflections. You can also process film-coated sheets.

Thick mild steel cut with CoolLine

The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and increases process reliability for the processing of thick mild steel considerably.

Dimensions        
Length 9229 mm 11200 mm 15450 mm 19620 mm
Width 6145 mm 6373 mm 6878 mm 6968 mm
Height 2200 mm 2200 mm 2200 mm 2200 mm
Weight        
Weight, basic machine 11700 kg 1 14300 kg 1 19800 kg 1 21850 kg 1
Maximum speed        
Simultaneous 170 m/min 170 m/min 170 m/min 170 m/min
Working range        
X axis 3000 mm 4000 mm 6000 mm 8000 mm
Y axis 1500 mm 2000 mm 2500 mm 2500 mm
Maximum workpiece weight 1100 kg - - 4710 kg
Maximum workpiece weight without heavy-duty pallet changer 1100 kg 1900 kg 2900 kg 4710 kg
Maximum workpiece weight with heavy-duty pallet changer 1800 kg 3300 kg 4900 kg 7850 kg
Maximum workpiece weight on both pallets without heavy-duty pallet changer 2200 kg 2 5700 kg 2 5700 kg 2 9420 kg 2
Maximum workpiece weight on both pallets with heavy-duty pallet changer 2200 kg 2 5700 kg 2 5700 kg 2 9420 kg 2
Laser-specific data - TruDisk 4001        
Maximum laser power 4000 W 4000 W 4000 W 4000 W
Maximum sheet thickness, mild steel 20 mm 20 mm 20 mm 20 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 25 mm 25 mm 25 mm 25 mm
Maximum sheet thickness, stainless steel 20 mm 20 mm 20 mm 20 mm
Maximum stainless steel sheet thickness with cutting package for thick sheets 35 mm 35 mm 35 mm 35 mm
Maximum sheet thickness, aluminium 20 mm 20 mm 20 mm 20 mm
Maximum sheet thickness, copper 8 mm 8 mm 8 mm 8 mm
Maximum sheet thickness, brass 8 mm 8 mm 8 mm 8 mm
Laser-specific data - TruDisk 6001        
Maximum laser power 6000 W 6000 W 6000 W 6000 W
Maximum sheet thickness, mild steel 25 mm 25 mm 25 mm 25 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 32 mm 32 mm 32 mm 32 mm
Maximum sheet thickness, stainless steel 25 mm 25 mm 25 mm 25 mm
Maximum stainless steel sheet thickness with cutting package for thick sheets 35 mm 35 mm 35 mm 35 mm
Maximum sheet thickness, aluminium 25 mm 25 mm 25 mm 25 mm
Maximum sheet thickness, copper 10 mm 10 mm 10 mm 10 mm
Maximum sheet thickness, brass 10 mm 10 mm 10 mm 10 mm
Laser-specific data - TruDisk 8001        
Maximum laser power 8000 W 8000 W 8000 W 8000 W
Maximum sheet thickness, mild steel 25 mm 25 mm 25 mm 25 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 32 mm 32 mm 32 mm 32 mm
Maximum sheet thickness, stainless steel 30 mm 30 mm 30 mm 30 mm
Maximum sheet thickness, aluminium 25 mm 25 mm 25 mm 25 mm
Maximum sheet thickness, copper 10 mm 10 mm 10 mm 10 mm
Maximum sheet thickness, brass 10 mm 10 mm 10 mm 10 mm
Laser-specific data - TruDisk 10001        
Maximum laser power 10000 W 10000 W 10000 W 10000 W
Maximum sheet thickness, mild steel 30 mm 30 mm 30 mm 30 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 32 mm 32 mm 32 mm 32 mm
Maximum sheet thickness, stainless steel 40 mm 40 mm 40 mm 40 mm
Maximum stainless steel sheet thickness with cutting package for thick sheets 40 mm 40 mm 40 mm 40 mm
Maximum sheet thickness, aluminium 30 mm 30 mm 30 mm 30 mm
Maximum sheet thickness, copper 15 mm 15 mm 15 mm 15 mm
Maximum sheet thickness, brass 12 mm 12 mm 12 mm 12 mm
Laser-specific data - TruDisk 12001        
Maximum laser power 12000 W 12000 W 12000 W 12000 W
Maximum sheet thickness, mild steel 30 mm 30 mm 30 mm 30 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 35 mm 35 mm 35 mm 35 mm
Maximum sheet thickness, stainless steel 40 mm 40 mm 40 mm 40 mm
Maximum stainless steel sheet thickness with cutting package for thick sheets 50 mm 50 mm 50 mm 50 mm
Maximum sheet thickness, aluminium 30 mm 30 mm 30 mm 30 mm
Maximum aluminium sheet thickness with cutting package for thick sheets 30 mm 30 mm 30 mm 30 mm
Maximum sheet thickness, copper 12.7 mm 12.7 mm 12.7 mm 12.7 mm
Maximum sheet thickness, brass 12.7 mm 12.7 mm 12.7 mm 12.7 mm
Consumption values        
Average power input in production - TruDisk 4001 13 kW 13 kW 13 kW 13 kW
Average power input in production - TruDisk 6001 15 kW 15 kW 15 kW 15 kW
Average power input in production - TruDisk 8001 17 kW 17 kW 17 kW 17 kW
Average power input in production - TruDisk 10001 19 kW 19 kW 19 kW 19 kW
Average power input in production - TruDisk 12001 25 kW 25 kW 25 kW 25 kW

Sustainability

Eco Cooler

The energy-saving Eco Cooler enables efficient cooling for the laser and machine. By substituting the coolant with water, the Eco Cooler offers very high CO2 savings potential – CO2 emissions are reduced by approx. 15 t per cooler. The energy requirement is also reduced by up to 80% in comparison to standard coolers. The Eco Cooler works based on the same principle as a heat pump. Speed-controlled pumps optimally control the temperature and volume flow rates of the heat-generating components during laser processing. Operating costs are reduced further as the annual leak test is no longer required. The Eco Cooler is optionally available for the TruLaser Series 1000, 3000 and 5000.

Process reliability and operator support

Nanojoints

Regardless of the component geometry, nanojoints make process-reliable and resource-efficient machining of your components possible: higher productivity, better part quality and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. In comparison, microjoints fix the component in the scrap skeleton with a tab across the entire sheet thickness. In most cases, the visible damage to contours requires time-consuming reworking of the components. Part removal is more complex with thin sheet thicknesses, with mid-range sheet thicknesses it is almost impossible.

CoolLine

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, the cutting head sprays water mist in a circle around the laser beam onto the workpiece. This is possible thanks to nozzles with precise bore holes. The vaporisation energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries, closer nesting and increases process reliability for the processing of thick mild steel considerably.

Collision protection

Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

Online condition checking, protective glass

Clean protective glass ensures high cut quality in the long term. A sensor constantly monitors the state of the protective glass so that you know when it must be changed. Cleaning and replacement are only carried out when required, saving costs.

AdjustLine

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. This results in fewer waste parts and lower material costs for you. The operator can switch AdjustLine on or off at any time – programming is not required.

Smart Rerun

Autonomous production and prevention of idle states: With Smart Rerun, your machine will independently continue production following a slight collision or cutting flaw. To prevent any rejects, the main focus is always for reentry to be within the contour. Only if this is not possible, will the machine jump to the next part. The objective is always for production to continue.

Sorting Guide

The Sorting Guide is a camera-based assistance system that assists the worker in removing and sorting sheet metal parts. It marks parts with different colours according to the customer order or subsequent process. This enables the worker to quickly, easily and correctly arrange the cut parts on pallets.

Drop&Cut

With Drop&Cut, remainder sheet is utilised more easily, intuitively and efficiently. A camera ensures that the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves a lot of time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

MobileControl app

Using the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.

Dot Matrix Code

The Dot Matrix Code function enables parts to be labelled quickly and with process reliability using a standardised industrial code. Within seconds, the laser in your laser flatbed machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code serves, for example, to call up the corresponding program at the next machine.

Touchpoint HMI
Touchpoint HMI

The user interface, which has won numerous awards, makes the machine particularly easy to use. Tasks are completed considerably faster. New functions can be learned intuitively via the large touch display.

Flexibility

EdgeLine Bevel

The EdgeLine Bevel function can now do even more: Cut chamfers and indentations, and round off edges directly on your laser cutting machine. You can thus reduce the amount of work required for additional process steps and prevent sharp-edged sheet metal. Simple and quick programming from EdgeLine Bevel supports your range of applications. This specifically means that you can process chamfers with different angles and indentations in several sizes. In addition, rounded edges improve the visual appearance of your components and reduce the risk of cuts.

RotoLas

With the additional RotoLas device, you can also process tubes and profiles on your 2D laser cutting machine. You can convert your machine from flatbed to tube processing in the blink of an eye. A flexible loading system feeds different tubes and profiles with absolute accuracy, facilitating processing of XXL-format tubes and profiles with outer circles of up to 370 mm.

Autonomy

Smart collision prevention

You will now receive two different modes of the function to prevent collisions. Whether sheet mode or single part mode, you can largely avoid using microjoints. saving costly reworking. The parts can also be unloaded using an automated mechanism as they do not tip over.

DetectLine

A camera system determines the position of inserted sheets precisely, and enables the reworking of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

Quality

BrightLine fiber

BrightLine fiber turns the solid-state laser into a universal tool: the function provides you with high-quality cutting results over the entire sheet thickness range. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.

PierceLine

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%

Cutting package - Gasmix

With the Gasmix cutting package, we provide you with cutting data to optimise your part quality. The use of a gas mixture of nitrogen and oxygen combined with a high laser power improves the part quality in mild steel and aluminium. The burr of the laser-cut component can be reduced in relation to the material type, material alloy and material quality.

Productivity

Highspeed

Quick and economic – without compromising on quality: with Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets – the same goes for the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40% and even prevents burr formation on contours with sharp edges.

Highspeed Eco

Extremely quick, extremely economical: with this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by up to 60%. This is enabled by a patented nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets and increase the feed rate by up to 100%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen.

TruDisk 8001 robust solid-state laser
Utilise the full power of the laser

Ensuring the kilowatts hit the sheet metal: even high levels of laser power can be fully utilised with TRUMPF machines. The TruDisk laser with up to 12kW not only promises high feed rates, but more importantly processes the workpiece to the highest level of productivity. This accurate combination of laser power, machine design and intelligent functions produces the best parts in the shortest processing time. This applies to fusion cutting as well as to flame cutting, and also to more complicated applications, for example, fine contours or thick sheet metal.

TruTops Boost

Construct and program your laser, punching and combination punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

Software

The software portfolio from TRUMPF optimises your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.

Choose the right automation components for your laser cutting machine from a large modular system. From semi-automatic loading to a fully automatic processing cell with storage connection, TRUMPF provides solutions which optimise your process chain.

Loading

Your entry into automation: the LoadMaster enables the automatic loading of your machine with raw sheets.

Loading and unloading

The compact LiftMaster Compact loads and unloads your machine completely automatically and extremely fast. With the LiftMaster Linear Basic you have the option of multiple-machine connection.

Loading and unloading / part sorting

The LiftMaster automation solution covers a broad range of functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton, whilst LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

Storage system

With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organise your material handling according to your requirements.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes
  • Entspricht dem Maschinengewicht mit Standardausstattung. Das Gewicht kann je nach Ausstattung variieren.
  • The maximum workpiece weight on both pallets is identical. However, there are different distributions of the workpiece weight on the pallets. Without heavy duty pallet changer distribution max. 30 mm / 30 mm sheet thickness per pallet and format. With heavy duty pallet changer distribution max. 50 mm / 10 mm sheet thickness per pallet and format.

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