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TruBend Series 5000, productive all-round machine
TruBend Series 5000, productive all-round machine
Bending machines

TruBend Series 5000

Productive all-round machine

TruBend Series 5000, 6-axis backgauge
TruBend Series 5000, 6-axis backgauge
Bending machines

TruBend Series 5000

Flexible production thanks to 6-axis backgauge

MobileControl
MobileControl
Bending machines

TruBend Series 5000

MobileControl saves you time spent walking

TruBend Series 5000 with ToolMaster
TruBend Series 5000 with ToolMaster
Bending machines

TruBend Series 5000

Automatic tool change

Productive all-round machine

The TruBend Series 5000 is TRUMPF's most successful bending machine worldwide. Using it, your production will be unrivalled – from programming, to setup, to the actual bending. Innovative features such as the lower tool displacement and the 6-axis backgauge provide you with complete production freedom. The operator's work is made easier thanks to numerous innovations such as the control concept, which is revolutionary in its simplicity and intuitive use, as well as new solutions in the field of ergonomics.

Quiet and fast

The On-Demand Servo Drive operates quickly, quietly and in an energy-efficient way.

Angle measuring systems

With angle measuring systems from the Automatically Controlled Bending family, even the first part is a success.

User-friendly and ergonomic

Numerous equipment options make production more enjoyable, safer and more productive.

Simple control

With the Touchpoint TruBend, operation is as easy and intuitive as with a tablet PC.

Automatic tool change

The automatic tool changer, ToolMaster, takes over all tool setup operations.

Flexibility thanks to 6-axis backgauge

The 6-axis backgauge provides you with complete production freedom.

TruBend Series 5000
Highlights of the TruBend Series 5000
ACB wireless and ACB laser angle measuring systems
On Demand Servo Drive
TCB – Thickness Controlled Bending
TruBend Series 5000, On-Demand Servo Drive
Energy efficiency

The On-Demand Servo Drive not only operates extremely quietly and in an energy efficient way, but at 220 mm/s is also particularly fast.

TruBend Series 5000, lower tool displacement
Lower tool displacement

The lower tool displacement enables special applications such as folding to be produced productively.

Perfect illumination
Perfect illumination with LEDs

Additional LEDs ensure perfect illumination and also prevent the generation of heat, which would be unpleasant for the operator.

Intelligent angle measurement

You can now measure your angles even more easily and quickly with the ACB Wireless and ACB Laser angle measurement method software. With the new ACB Speed, the springback must only be measured on the first bending part. The software then intelligently applies the analysed data to all other parts – saving you up to 35 % cycle time. The ACB Smart material database, which is always up-to-date, can also be freely selected on the control unit.

TruBend Series 5000, complex thin sheet part

The TruBend Series 5000 also bends complex thin sheet parts with a high level of angular accuracy.

TruBend Series 5000, thick sheet part

The TruBend Series 5000 also achieves high angular accuracy in thick sheet parts.

TruBend Series 5000, long profiles

The TruBend Series 5000 even bends long profiles in a straight line with a high level of angular accuracy.

The TruBend Series 5000 even bends long profiles in a straight line with a high level of angular accuracy.

Press force 850 kN 850 kN 1300 kN 1700 kN 1700 kN 2300 kN 2300 kN 3200 kN
Bending length 2210 mm 2720 mm 3230 mm 3230 mm 4250 mm 3230 mm 4250 mm 4420 mm
Width between columns 1750 mm 2260 mm 2690 mm 2690 mm 3680 mm 2690 mm 3680 mm 3680 mm
Usable open height 385 mm 615 mm 385 mm 615 mm 615 mm 615 mm 615 mm 615 mm
Usable open height for enlarged version (option) 615 mm - 615 mm - - - - -
Throat depth 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm
User interface Touchpoint TruBend Touchpoint TruBend Touchpoint TruBend Touchpoint TruBend Touchpoint TruBend Touchpoint TruBend Touchpoint TruBend Touchpoint TruBend
Maximum speed Y axis, operation (option) 25 mm/s 25 mm/s 25 mm/s 25 mm/s 25 mm/s 25 mm/s 25 mm/s 25 mm/s
Dimensions, weights                
Length 3020 mm 3530 mm 3980 mm 3980 mm 4970 mm 4150 mm 5140 mm 5180 mm
Width 1800 mm 1800 mm 1900 mm 1900 mm 1900 mm 2055 mm 2055 mm 2055 mm
Height 2840 mm 2840 mm 2840 mm 3000 mm 3000 mm 3000 mm 3000 mm 3200 mm
Weight 8300 kg 9100 kg 11800 kg 14150 kg 17850 kg 17200 kg 19850 kg 23400 kg

Numerous functions make working with the TruBend Series 5000 even safer, easier, more ergonomic and more productive.

Precision

TruBend Series 8000, ACB Wireless angle measuring system
ACB Wireless angle measuring system

The user-friendly ACB (Automatically Controlled Bending) Wireless measures and corrects angles using the sensor disks which are integrated in the upper tool. The system automatically detects the position of the sensors; the communication between the tool and control is wireless.

ACB laser angle measuring system
ACB laser angle measuring system

With the ACB laser, you use a non-contact, optical system for angle measurement. A laser projects a line onto the sheet and a camera detects the angle. For this, two measuring units are automatically moved to the right position.

TruBend Series 5000, bending aid
Bending aids

The practical bending aid, including automatic height adjustment, provides valuable help for angles up to 30°. It supports you in the bending of heavy or large parts in particular. You have a choice of synthetic, brush or roller supports.

Thickness Controlled Bending (TCB)

Variations in the sheet thickness are no longer a problem: sensor systems in the machine detect the thickness of the sheet and the plunging depth is automatically adapted to this.

Material handling and energy efficiency

TruBend Series 5000, support brackets
Support brackets

Support brackets with variable height adjustment make component handling easier. The robust support brackets have a high load capacity and are available with different supports.

TruBend Series 5000, 6-axis backgauge
Backgauges

You are equipped for almost any eventuality with up to 6 CNC-controlled backgauge axes.

On-demand servo drive

The on-demand servo drive supplies your TruBend machine with precisely the amount of energy needed. It only runs during the bending process; otherwise the hydraulic system is stationary and does not use any energy. If the press beam has to overcome a large pressing depth, it supports it with increased working speed. The drive operates economically, quickly and extremely quietly.

Connectivity key visual
Digital connection und integration for smart solutions

Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

Ergonomics

TruBend bending machine, wireless foot switch
Wireless foot switch

Extremely practical and easy to use: The TÜV-tested wireless foot switch provides more freedom of movement and eliminates the risk of tripping for the operator as the tried-and-tested wireless connection of the MagicShoe is used here.

TruBend Series 5000, additional monitor
Additional monitor

Program parallel to production and produce without paper – the additional monitor on the machine control shows you further information in addition to the required screens and drawings for programming and production. This allows you to program and produce at the same time by using shop floor programming, for example.

Part Indicator

Simplify the insertion process for the operator and reduce rejects at the same time – the camera-supported solution, Part Indicator, shows the machine operator how they have to insert the bending part on the monitor of the machine control.

TruTops Boost

Program your bending machines intelligently using TruTops Boost, the all-in-one solution for 3D design. Numerous automated processes save you time-consuming routine processes. You also profit from a comprehensive ruleset with the bundled technical expertise of TRUMPF.

TecZone Bend

Program faster than ever before: with TecZone Bend you can combine bend programming in the office with shop floor programming at the TruBend bending machine. A program suggestion is automatically created in a few seconds based on 2D and 3D data – including NC program.

Software

The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.

Standard tools

You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.

Lightweight tools

For tools up to 300 mm long, lightweight tools with a weight saving of more than 30% are equipped with the Safety-Click as standard. This reduces the setup time and relieves the strain on the operator.

ZN tools

During the processing of galvanised sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This can lead to imprints on the component and imprecision. This can be avoided with the coated LASERdur ZN TRUMPF bending tools. They combine a high level of surface hardness with excellent sliding properties, are corrosion-resistant and do not require cleaning.

Special tool

For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.

Sensor bending tools
Sensor tools

TRUMPF sensor tools function according to the tried-and-tested Automatically Controlled Bending measuring principle. Measurements are carried out directly in the process zone by sensor disks which are integrated in the tool shape.

ToolMaster

ToolMaster

With the ToolMaster automatic tool changer, you can set up the TruBend Series 5000 automatically for each new program. This is a priceless benefit, especially for small lot sizes. You save a lot of time and effort.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Become a top-class bending specialist!

Be at the forefront of bending with the TruBend machines. Whether you are a bending specialist or a decision-maker in the company – be in a league of your own when it comes to bending!

OPC UA interfaces

Connect your TRUMPF machines to your individual monitoring system using standardised OPC UA interfaces

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