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TruBend Series 3000
The versatile machine for the daily mix of parts – well-equipped for cost-effective bending right from the very first part
Overview of our TruBend Series 3000 model variants
| Product variants | Maximum press force | Max. bending length | Max. installation height | Max. rapid feedrate | Maximum working speed | Dimensions (L x W x H) | Weight |
|---|---|---|---|---|---|---|---|
|
TruBend 3100
|
100 t | 3230 mm | 385 mm | 170 mm/s | 15 mm/s | 4220 mm x 2003 mm x 2375 mm | 9200 kg |
|
TruBend 3130
|
130 t | 615 mm | 4220 mm x 2003 mm x 2835 mm | 10800 kg | |||
|
TruBend 3170
(3.2)
|
170 t | 4220 mm x 2005 mm x 3000 mm | 15200 kg | ||||
|
TruBend 3170
(4.3)
|
4250 mm | 5210 mm x 2030 mm x 3000 mm | |||||
|
TruBend 3230
(3.2)
|
230 t | 3230 mm | 5230 mm x 2130 mm x 3200 mm |
What makes the TruBend Series 3000 special
The angle sensor ACB Laser takes non-contact measurements of the bending angle, directly on the component, and automatically corrects any deviations. This allows you to achieve angular accuracy of up to ±0.3° or better, even when material properties vary. This ensures precise results from the very first part and reduces rejects and rework.
TecZone Bend lets you program new orders offline in the office instead of using valuable machine time for this task. Here's how to keep the machine from becoming an expensive desk: Using 2D or 3D data, the software automatically generates a proposal for the bending sequence and tools, and checks it for potential collisions. The next order is ready to go as soon as the current one is completed.
If workpieces are large, heavy, or unwieldy, the bending aid provides support directly on the component. It can carry parts weighing up to 150 kg and automatically adjusts to the tool height. This reduces the operator's workload, makes it easier to guide the sheet metal precisely, and ensures greater stability, even with thin sheets that have long flanges.
The Touchpoint control displays the 3D views of the component relevant to the current step, making each step easy to understand. With multi-touch, you can operate the machine even while wearing gloves. This will help you get to grips with it quickly and work your way intuitively through the entire bending process.
Tall nests and complex parts require space: With a usable open height of 615 mm, the TruBend Series 3000 provides the necessary clearance to bend even tall nests safely. The standard tools can remain set up – there is no need to switch to special tools.
Tools that fit into the system
TRUMPF bending tools are not only tailored to the machine and software, but are also digitally integrated into them. Stored tool data helps to simplify programming and setup. Laser-hardened surfaces ensure the tools are durable and help maintain stable part quality. We'll provide you with the right tool for your application – either from our standard product line or as a custom-made tool. You can order or request both 24/7 from the MyTRUMPF E-Shop.
For recurring bending tasks, TRUMPF offers a very broad portfolio of standard tools, many of which are available in a variety of common designs at short notice. This also includes specially developed solutions for specific requirements, such as die with wear-resistant inserts or tools for low-indentation bending. This means you can also find a solution for bending tasks for which other suppliers do not have a comparable tool in their standard portfolio. At the same time, the tool data is stored digitally in the machine and software, helping to simplify programming and setup.
If standard tools are not sufficient for your bent part, we will develop the appropriate special tool – and provide the tool data for the machine and programming along with it. Upon request, we can test the tool in advance directly on your sheet metal, taking into account the specific material properties.
When manual tool changes are frequent, lightweight tools reduce the operator's workload and make setup easier. They weigh more than 30% less than standard upper tools, yet offer the same load-bearing capacity and precision. For tool lengths up to 300 mm, the Safety-Click mechanism further simplifies assembly and reduces setup time.
When bending aluminium or galvanized sheet metal, material debris can accumulate on the tool and cause marks on subsequent components. The LASERdur AL coating for aluminium and the LASERdur ZN coating for galvanized sheet metal protect against such buildup and ensure good sliding properties. This reduces indentations and ensures consistently accurate bending results. In addition, the coated tools are corrosion-resistant and do not need to be cleaned.
When high angular accuracy is required, sensor tools take measurements directly during the bending process and automatically correct any discrepancies. With an angular accuracy of ±0.3°, they are particularly well-suited to precision bending and small flanges, where optical measurement reaches its limits. This reduces rework and scrap, which is particularly beneficial in series production.
TRUMPF has developed the CDW (Consistent Die Width) standard tool series for short flanges, delicate surfaces, and frequently changing bending operations. The special die geometry, featuring rounded entry radii, allows for flanges that are up to 25% shorter and facilitates angle measurement with the ACB sensor. At the same time, the sheet metal slides more easily into the die. This reduces marks and protects the bending film. Consistent die widths also make it possible to set up different CDW lower tools in combination, thereby reducing tool changes and setup times.
Something you can rely on
A machine will support your manufacturing operations for many years. It's good if you can rely on the partner behind you for just as long. We'll support you right from the start in getting the most out of your machine. And we'll be right by your side if you want to further develop your manufacturing processes or need support during everyday operations.