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Automated production solutions for e-mobility | TRUMPF
TRUMPF smart factory example fpr e-mobility applications

Automated production solutions for electromobility

Manufacturing e-mobility components has some challenges. One central key to success is the coordination of the entire production process. From raw material handling to cutting, forming, bending sheet metals and laser welding the finished part – TRUMPF analyses existing production processes and plans completely new production lines together with you.

The emphasis is on optimum utilisation of resources, short cycle times as well as high profitability and simultaneous great flexibility. Intelligent TRUMPF sensor systems monitor the entire process and provide the best production results and traceability for each individual part. We are convinced: we have the production technology for electromobility with automated production processes and networked systems.

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TRUMPF solutions for your e-mobility application

Automated production process for manufacturing battery packs

Flexible and scalable – this is what an automated system looks like

With TRUMPF production systems, you will manufacture components in highly flexible and fully automated processes. Even components with high precision requirements are no problem thanks to sensor-based process control during sheet metal processing. Even components which are conventionally deep-drawn can be manufactured economically and highly flexibly with TRUMPF production systems.

TRUMPF smart factory solutions process draft

Your Smart Factory solution: you set the requirements – we provide the finished system

The advantages of TRUMPF

Automated production solutions

TRUMPF customers appreciate our holistic way of thinking. We will give you a complete package with all production steps perfectly coordinated, all from a single source. We combine the expertise of all our core competencies for you, meaning we can offer you intelligent automated production solutions. Whether bending, cleaning, welding, marking or connecting dissimilar materials – TRUMPF facilitates a completely integrated solution for all these individual applications across the process chain, for example in the production of battery trays. Comprehensive networking also facilitates seamless component traceability and barrier-free development of the individual processes for the consolidated process chain.

Reliable, highly productive systems

Take advantage of our decades of experience as a market leader in mechanical engineering, combined with our extensive process and industry expertise in automotive engineering. You benefit from our competence in the application for different part processes and their technical implementation as systems. Our laser systems, inter-machine communication and new sensor technologies facilitate the continuity of the process chain and constant quality monitoring.

Manufacturing with process reliability and seamless documentation

With comprehensive system and software solutions, TRUMPF offers the necessary process reliability as well as seamless documentation of the production history. Our TruConnect product portfolio contains innovative solutions for Condition Monitoring and paper-free manufacturing.

TRUMPF technical service and consultation

We support you – during operation and beyond. Our TRUMPF experts are ready to offer you intensive process consultation and application support, so you reduce your start-up expenditure as much as possible.

Maximum productivity at all times

The Condition Based Services increase the technical availability of your laser systems. Use dashboards to visualise the state of the machine - Smart View Services. The TRUMPF Condition Monitoring Center evaluates sensor data and detects failure risks.

Relevant information - at a glance

You receive relevant data concerning your laser using the Data Based Services. The OPC-UA interface provides important information for this purpose. The Quality Data Storage 2 software also makes it possible to log the data synchronously to the process.

What are the actual applications where TRUMPF can offer you practical support?

Would you like to see the advantages of flexible sheet metal processing for battery pack manufacturing for yourself? Visit us at TRUMPF on site in our showroom and make the most of the consulting services of our experts :

Advice for the design of sheet metal parts

What potential is still hidden in your parts? Find out in our workshops and seminars on part optimisation in sheet metal and tubes.Trim your parts for success with our consolidated expertise in sheet metal design – and save money as well. Economically constructed parts are the key to efficient manufacturing, require fewer process steps and pave your way toward networked production.

Production of prototypes made of sheet metal

Customised customer parts are manufactured in TRUMPF precision machines and are checked to ensure they meet the material requirements. We identify the optimisation potential in the production of your part along with you. The goal: we will optimise and manufacture selected parts which you can directly implement into your designs and manufacture more cost-effectively.

Customised automated production systems

Use the expertise and years of experience of TRUMPF to your competitive advantage. TRUMPF experts plan entire new production lines for you in line with the greenfield strategy or adapt your existing production lines in the best possible way to new manufacturing situations and the challenges of electromobility together with you. You are on the road to success with custom-fit planning of your production - intelligently networked from the very beginning. You will benefit from our treasure trove of decades of experience in sheet metal processing and our pioneering role in Industry 4.0.

TRUMPF customer centre

The TRUMPF Customer Center

We ensure TRUMPF products are a comprehensive experience for our customers. The entire sheet metal process chain – from programming to laser welding – is represented in our most up-to-date product portfolio which is shown in our Customer Center, opened in 1987 and expanded in 2020.

You can have machines from different technologies demonstrated to you here. We offer standard product demonstrations as well as customer parts presentations Generation of time studies, feasibility checks and creation of sample parts are also some of the core tasks of the Customer Center.

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