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United Kingdom | EN
Flex Cell bending cell

Flex Cell

The on-demand bending cell for small parts switches between manual and automated operation in just a few simple steps

600 mm x 400 mm Max. part size
5 kg Max. component weight
6 mm Max. material thickness
yes Angle measurement
manual Tool change/gripper Change

Product variants Press force Max. bending length Usable open height Maximum part size Maximum part weight Bending cell dimensions (L x W x H) Bending cell weight
Flex Cell with TruBend 7050
50 t 1530 mm 385 mm 600 mm x 400 mm 5 kg 2.2 m x 2.4 m x 2 m 7000 kg

Automated bending

– exactly when you want it

The Flex Cell with TruBend 7050 combines the best of both worlds: The TruBend 7050 is a fully-fledged manual bending machine that, when combined with the Flex Cell, can be expanded into an automated bending cell for small parts in about 20 minutes, if needed. If you have suitable components on hand, are short-staffed, or need to run production without operator intervention for an extended period, simply dock the mobile robot cell and let it run automatically for as long as you need – without any long-term commitment. However, experience shows that once you’ve automated a process, you'll rarely want to do without Flex Cell.

What makes the Flex Cell with TruBend 7050 special

– your special features at a glance
Flexible automation – with a robot cell that can be connected and disconnected
Flexible automation – with a robot cell that can be connected and disconnected

With FlexCell, you can operate the TruBend 7050 either manually or automatically. The mobile robot cell can be docked and undocked in just a few minutes. This makes it easy for you to transition to automated manufacturing while still operating the machine manually as required.
Program faster – while the machine continues to bend
Program faster – while the machine continues to bend

TecZone Bend generates a suggested bending program from 2D or 3D data in seconds, whether in the office or directly at the machine. You can adjust this at any time, for example, if you want to use different tools, grippers, or grip points. Real-time collision checking immediately shows how changes affect the bending process. This eliminates the need for complex and time-consuming recalculations and significantly reduces programming time. This makes it possible to automate even small lot sizes cost-effectively.
Extend autonomous production – even across multiple shifts
Extend autonomous production – even across multiple shifts

Make the most of every production shift: Thanks to its high loading capacity, the Flex Cell can process up to 2,500 parts almost autonomously. This means production can take place during additional shifts or even at weekends.
Compact production – in less than 10 m2 of space
Compact production – in less than 10 m2 of space

With an installation area of less than 10 m², the combination of the Flex Cell and TruBend 7050 takes up only about half as much space as a single-car garage. This means it fits into many production facilities and makes automation possible even in spaces where every square metre counts.

Everything you need to get through your day

– because the right equipment makes all the difference

You decide which features your manufacturing process needs. TRUMPF provides the right equipment. Standard and optional features support programming, setup, part quality and material flow. They speed up processes, reduce errors, and keep the machine running smoothly.

Create bending programs from 2D or 3D data at your desk or at a separate workstation while the machine continues production. This ensures that no valuable production time is lost when programming the next parts.

Automatically moves the lower tool back and forth. This makes it easier to combine tools for folds or Z bends with other tools. This saves setup time and investment costs for special tools, increases the variety of parts that can be produced, and makes the machine flexible to use.

Hydraulically clamps the upper and lower tools into the machine at the push of a button. This allows tools to be inserted and changed quickly and safely, while reducing manual steps to a minimum.

Displays the next setup and bending steps via an LED indicator directly on the tool clamp. This allows tool stations to be set up more quickly and helps prevent errors.

Offers maximum positioning flexibility for complex and asymmetrical parts. This ensures that special shapes and complex components can be clamped with process reliability.

Measures the bending angle non-contact, directly on the component, and automatically corrects material deviations. This ensures that the angle fits perfectly right from the first part – even with variations in the material batch or sheet thickness.

Measures the bending angle of the component using tactile sensors integrated into the tool and automatically corrects material deviations. This ensures that the angle fits perfectly right from the first part – even with short flange lengths, varying material batches or sheet thicknesses, and components that are difficult to access.

Allows the next batch of raw parts to be prepared while the Flex Cell continues production. The loading and unloading cart can be loaded directly at the Flex Cell or during the upstream laser cutting or punching. Bolts that can be freely positioned on the perforated plate allow for various stacking configurations. This way, the raw parts for the next order are ready quickly.

Automatically and gently transports components that are difficult to stack or prone to scratching out of the bending cell without interrupting production. Available in two versions, depending on the component size and the space required for finished parts.

Tools that fit into the system

– tailored to the machine, software, and bending process

TRUMPF bending tools are not only tailored to the machine and software, but are also digitally integrated into them. Stored tool data helps to simplify programming and setup. Laser-hardened surfaces ensure the tools are durable and help maintain stable part quality. We'll provide you with the right tool for your application – either from our standard product line or as a custom-made tool. You can order or request both 24/7 from the MyTRUMPF E-Shop.

ALL TOOLS
Standard tools
Standard tools

For recurring bending tasks, TRUMPF offers a very broad portfolio of standard tools, many of which are available in a variety of common designs at short notice. This also includes specially developed solutions for specific requirements, such as die with wear-resistant inserts or tools for low-indentation bending. This means you can also find a solution for bending tasks for which other suppliers do not have a comparable tool in their standard portfolio. At the same time, the tool data is stored digitally in the machine and software, helping to simplify programming and setup.
Special tools
Special tools

If standard tools are not sufficient for your bent part, we will develop the appropriate special tool – and provide the tool data for the machine and programming along with it. Upon request, we can test the tool in advance directly on your sheet metal, taking into account the specific material properties.

Sensor tools
Sensor tools

When high angular accuracy is required, sensor tools take measurements directly during the bending process and automatically correct any discrepancies. With an angular accuracy of ±0.3°, they are particularly well-suited to precision bending and small flanges, where optical measurement reaches its limits. This reduces rework and scrap, which is particularly beneficial in series production.
CDW Bending Tools
CDW Bending Tools

TRUMPF has developed the CDW (Consistent Die Width) standard tool series for short flanges, delicate surfaces, and frequently changing bending operations. The special die geometry, featuring rounded entry radii, allows for flanges that are up to 25% shorter and facilitates angle measurement with the ACB sensor. At the same time, the sheet metal slides more easily into the die. This reduces marks and protects the bending film. Consistent die widths also make it possible to set up different CDW lower tools in combination, thereby reducing tool changes and setup times.
Bending tools with a lightweight design
Bending tools with a lightweight design

When manual tool changes are frequent, lightweight tools reduce the operator's workload and make setup easier. They weigh more than 30% less than standard upper tools, yet offer the same load-bearing capacity and precision. For tool lengths up to 300 mm, the Safety-Click mechanism further simplifies assembly and reduces setup time.
ZN coating
ZN coating

When bending aluminium or galvanized sheet metal, material debris can accumulate on the tool and cause marks on subsequent components. The LASERdur AL coating for aluminium and the LASERdur ZN coating for galvanized sheet metal protect against such buildup and ensure good sliding properties. This reduces indentations and ensures consistently accurate bending results. In addition, the coated tools are corrosion-resistant and do not need to be cleaned.

The Flex Cell with TruBend 7050 in action

– for automated small-part manufacturing

Whether profiles, nests, panels, or functional parts: These examples show how the TruBend 7050 with Flex Cell automatically bends small parts in large quantities.

Bending hose guard profiles

Bending hose guard profiles

A hose guard must reliably protect hydraulic hoses from damage. To ensure that it can be assembled properly, the individual bends must be exactly 90°, and the surfaces must fit together precisely.

ACB Laser measures the bending angle directly on the component and automatically corrects deviations. This results in precisely fitting hose guard profiles with surfaces that fit snugly and can be installed reliably – even in the automated production of series parts.

Bending housings for electrical switches

Bending housings for electrical switches

Small switch housings protect electronic components from contact and dirt. To ensure that the corner joint is formed properly, the cut, angle, and position of the component must be exactly correct.

The operator first loads the part manually and precisely adjusts the length, angle, and position of the bends. After that, the Flex Cell can continue the process automatically and manufacture the housing with repeatable precision – even over extended runs. The corner joint fits securely.

Bending covers for Piezo igniters

Bending covers for Piezo igniters

A cover protects an electronic component – such as a Piezo igniter – from dirt and accidental contact. The part is very small and has open angles that are not 90 degrees. As a result, the operator must position the component precisely for each bending step.

The 6-axis backgauge offers a high degree of positioning flexibility and ensures a reliable stop position for small, complex parts. This allows open angles to be prepared precisely and bent with repeatable accuracy.

Bending mounting parts for electrical components

Bending mounting parts for electrical components

Mounting parts for electrical components are well suited for use with pliers or suction cups thanks to their base surface. To ensure clean corners and precise external dimensions, the very first bend must be just right – regardless of the rolling direction or sheet batch. If the operator manufactures such parts by hand, the work quickly becomes monotonous and time-consuming.

ACB Laser measures the bending angle directly on the component and automatically corrects deviations. The Flex Cell handles the parts and manufactures the mounting parts automatically. This results in precisely fitting parts of consistent quality, while reducing repetitive manual labor.

Get more out of your production

– From the individual machine to networked production

Efficient production doesn't end at the bending machine. With automation and software solutions, you can streamline processes wherever it makes sense for your production: directly at the machine, through the interaction of multiple machines, or across the entire production process. This makes it possible to reduce manual steps, better coordinate processes, and organise machine, storage systems, and material flow in a seamless manner.

How does it work?
With TruTops Boost, you can create programs for laser cutting, punching, or bending based on your 2D or 3D part data. To do this, you use specialist programming modules called TecZones. This allows you to keep track of every stage of an order and release the programs directly to the relevant machines.
When is it a good option?
If you want to do more than just program individual bending machines – if you want to prepare orders across multiple manufacturing methods and control them centrally.
What's in it for you?
They process different production steps within a single software program, rather than switching between different applications. This simplifies work preparation and reduces the programming effort required.
TO PRODUCT
How does it work?
Using 2D or 3D data, TecZone Bend automatically creates a suggested bending program, including tool selection and NC code. You can make adjustments directly while the software checks for potential collisions in real time.
When is it a good option?
If you want to create bending programs quickly and easily, optimise tool selection and setup, or prepare programs outside of ongoing production. TecZone Bend reduces the programming effort, especially for automated bending machines.
What's in it for you?
You can create a bending program more quickly, check changes immediately, and program independently of ongoing production.
TO PRODUCT
How does it work?
With TruTops Boost, you can create programs for laser cutting, punching, or bending based on your 2D or 3D part data. To do this, you use specialist programming modules called TecZones. This allows you to keep track of every stage of an order and release the programs directly to the relevant machines.
When is it a good option?
If you want to do more than just program individual bending machines – if you want to prepare orders across multiple manufacturing methods and control them centrally.
What's in it for you?
They process different production steps within a single software program, rather than switching between different applications. This simplifies work preparation and reduces the programming effort required.
TO PRODUCT
How does it work?
As part of our Smart Factory Consulting service, our experts work with you to examine how an order moves through your manufacturing process – from order intake to shipment. They highlight areas for improvement and show where digitization and automation can provide valuable support.
When is it a good option?
If you'd like to further develop your manufacturing processes and work with experienced experts to determine which measures best meet your needs.
What's in it for you?
You will receive a detailed roadmap for the further development of your manufacturing operations. This allows you to focus on the areas where changes will bring the greatest benefits to your production and plan your investments more strategically.
FIND OUT MORE

Something you can rely on

– so your machine runs today and grows with you tomorrow

A machine will support your manufacturing operations for many years. It's good if you can rely on the partner behind you for just as long. We'll support you right from the start in getting the most out of your machine. And we'll be right by your side if you want to further develop your manufacturing processes or need support during everyday operations.

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Experience the machine in person
– under real-world production conditions

Not just a show, but real production. Come to our Customer Center to see how machines, software, and material flow work together. 

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Get in touch with us
– for answers, advice, or a specific quote

Are you interested in a product, need a consultation or would you like a quote? We'll connect you with the right contact person. 

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Optimise your parts
– for less effort in manufacturing

Our experts show you in workshops, seminars and individual consultations how to design parts with manufacturing in mind, reduce processing steps and manufacture more cost-effectively.

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This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.