Automated laser welding for a variety of components – simpler, faster, more cost-effective
The TruLaser Weld 3000 is the compact solution for automated laser welding of a wide variety of parts. It was designed for production environments where components change frequently. Where space is limited. Where every hour of productivity counts.
With offline programming and AI correction during on-machine teaching, you can program new parts much more quickly. The machine keeps running. This reduces setup times and increases the machine utilisation rate. Heat conduction welding results in less distortion, less rework and higher quality. The compact footprint saves 24% of production space compared to larger systems.
Ideal for a high number of variants in production
Offline programming + AI correction = shorter setup time, higher utilisation
24% less space required – can also be used where production space is limited
Everything from a single source: machine, software, service – less complexity, faster time to productivity
Aluminium inverter housing
With BrightLine Scan and FusionLine, we achieve high-quality welding results with aluminium alloys. This sample part shows an inverter housing with complex geometry and tight tolerances.
Welding with process reliability
BrightLine Scan allows you to weld corners, gaps and other tolerances with process reliability. This sample part made of mild steel shows a conventionally designed cover for a clamp.
High-quality welding results
BrightLine Scan's high frequencies achieve high-quality welding results with aluminium alloys. This aluminium sample part shows a battery tray element with a 135° corner.
Flexible welding
The cooling water tank made of stainless steel shows different deep-welded seam geometries in sheet thicknesses of 1.5 mm and 3 mm.
Quick and reliable
You can create slim high-strength seams quickly with the deep welding process.
Almost invisible
The counter segment made of stainless steel shines with particularly attractive visible seams thanks to heat conduction welding.
For all common materials
The lower terminal box is made of mild steel, the middle one is made of stainless steel and the upper one is made of aluminium. You can weld all materials flexibly with the laser.
As if it were a single piece
You can create beautifully rounded seams with heat conduction welding, with barely any component distortion.
Hardly any reworking required
Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.
Tolerant laser welding
The new FusionLine bridges gaps up to a millimetre wide.
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TruLaser Weld 3000
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| Axis data | |
| Type | High accuracy robot |
| Number of axes | 6 |
| Nominal carrying capacity | 70 kg |
| Repetition accuracy | ± 0.05 mm |
| Laser-specific data | |
| Available lasers | TruFiber 3001 S, TruFiber 4001 S |
| Rotate and tilt positioner | |
| Maximum work area | 2000 mm x 1000 mm x 1200 mm |
| Maximum load | 400 kg |
| Compact rotary table with 3D clamping plate (rectangle) | |
| Max. work area (diameter) | 3000 mm |
| Max. work area (height) | 1250 mm |
| Max. load (per side) | 600 kg |
| Max. load mass moment of inertia | 600 kg*m2 |
| Rotation area of rotary table | 180 ° |
| Rotation time of rotary table (for 180°) | 3.7 s |
| Insertion height | 830 mm |
| compact rotary table with vertical rotary axes | |
| Max. work area (diameter) | 3000 mm |
| Max. work area (height) | 1250 mm |
| Max. load (per side) | 400 kg |
| Max. load mass moment of inertia for ring-shaped rotary indexing table | 600 kg*m2 |
| Rotation area of rotary table | 180 ° |
| Rotation time of rotary table (for 180°) | 3.7 s |
| Rotation area of vertical rotary axes | ± 190 ° |
| Rotation time of rotary axes (for 180°) | 2.5 s |
| Max. load mass moment of inertia for vertical rotary axes | 359 kg*m2 |
| Insertion height | 885 mm |
| Dimensions, weights | |
| Possible cabin dimensions |
3650 mm x 3650 mm x 3215 mm
4800 mm x 4800 mm x 3215 mm |
Positioners
The work table provides a stable, level clamping surface for flat components. Ideal for simple geometry and quick setup times. Maximum flexibility with minimal investment.
With two NC axes integrated into the robot control, the rotate and tilt positioner makes it possible to weld components that are difficult to access in just one tool setup. Fewer re-clamping operations. Greater precision.
The compact rotary table enables loading and unloading parallel to production. The 3D clamping plate offers maximum flexibility for different part geometries. Higher machine utilisation rate due to shorter non-productive times.
This rotary table with vertical rotary axes optimises space utilisation in the processing cell. Automatic switching between clamping pallets while the machine is welding. Continuous production without idle time.
Welding optics and processes
The welding optics, which is 40% smaller, reaches hard-to-access areas within the component. Weld inside deep housings, boxes and close-fitting fixtures. A wider range of parts can be automated.
FusionLine combines laser energy with targeted material supply. For gaps up to 1.5 millimeters or materials that require supplementary wire. Maximum flexibility for critical materials.
The shielding gas nozzle rotates continuously around the optics. The amount the robot needs to reorient itself is significantly reduced. This reduces your expenditure on clamping systems and programming, makes your components more accessible and enables you to weld much more quickly.
BrightLine Scan uses high-frequency scanners and motorised focus adjustment. Greater gap bridging up to 0.7 millimeters and wider weld seams for better tolerance compensation. Robust and flexible processes.
BrightLine Weld distributes the laser power between the inner and outer cores of the laser light cable. This significantly reduces spatter, especially during deep penetration welding. High-quality results with less rework.
Comprehensive consulting from TRUMPF experts on laser-compatible design, optimal fixture design and welding parameters to ensure process reliability. Faster transition to commercial mass production with maximum process stability.
TruTops Weld
Create your welding program quickly and easily on the computer using the TruTops Weld offline programming system, thereby reducing non-productive time on your TruLaser Weld.
Software
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
