The new BrightLine scan welding process enables you to robustly and flexibly weld small joint gaps, specifically adjust seam widths and influence weld flaking. Elevate your laser welding work to a new level by adding new areas of application, such as thick sheet metal and aluminium, and reducing the amount of spatter.
One system, countless benefits
Robots, lasers, processing optics, enclosed protective housing and positioners – TruLaser Weld 5000 is a turn-key system for automated laser welding. You can flexibly weld deep and strong seams or beautifully rounded, smooth seams using one system. FusionLine also enables you to connect components with gaps. The versatile system can be precisely tailored to meet your needs with different component positioners.
Welding with process reliability
BrightLine Scan allows you to weld corners, gaps and other tolerances with process reliability. This sample part made of mild steel shows a conventionally designed cover for a clamp.
High-quality welding results
BrightLine Scan's high frequencies achieve high-quality welding results with aluminium alloys. This aluminium sample part shows a battery tray element with a 135° corner.
The water tank made of stainless steel shows different deep-welded seam geometries in sheet thicknesses of 1.5 mm and 3 mm.
Quick and reliable
You can create slim high-strength seams quickly with the deep welding process.
The counter segment made of stainless steel shines with particularly attractive visible seams thanks to heat conduction welding.
For all common materials
The lower terminal box is made of mild steel, the middle one is made of stainless steel and the upper one is made of aluminium. You can weld all materials flexibly with the laser.
As if it were a single piece
You can create beautifully rounded seams with heat conduction welding, with barely any component distortion.
Hardly any reworking required
Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.
Tolerant laser welding
The new FusionLine bridges gaps up to a millimetre wide.
TruLaser Weld 5000
|Number of axes||6|
|Repetition accuracy||+/- 0.05 mm|
|Available lasers||TruDisk 4001 / 6001 / 8001 | TruFiber 3001 / 4001 / 6001|
|Rotate and tilt positioner|
|Typical maximum part size||2000 mm x 1000 mm x 700 mm|
|Maximum load||400 kg|
|Maximum work area||1600 mm x 800 mm x 1200 mm|
|Maximum load (per side)||250 kg|
|Maximum work area||2000 mm x 1000 mm x 1100 mm|
|Maximum load (per side)||750 kg|
|Typical maximum part size||4000 mm x 1500 mm x 1000 mm|
|Maximum load||1000 kg|
|Kompakter Rotationswechsler mit 3D Aufspannplatte|
|Typical maximum part size||1800 mm x 1000 mm x 1000 mm|
|Maximum load||430 kg|
|Kompakter Rotationswechsler mit vertikaler Drehachse|
|Typische max. Bauteilgröße||⌀ 1250 mm x 800 mm|
|Maximum load||435 kg|
|Possible cabin dimensions||
4800 mm x 3650 mm x 3200 mm
4800 mm x 4800 mm x 3200 mm
4800 mm x 5950 mm x 3200 mm
5950 mm x 4800 mm x 3200 mm
5950 mm x 5950 mm x 3200 mm
7100 mm x 4800 mm x 3200 mm
7100 mm x 5950 mm x 3200 mm
8250 mm x 4800 mm x 3200 mm
8250 mm x 5950 mm x 3200 mm
9400 mm x 4800 mm x 3200 mm
9400 mm x 5950 mm x 3200 mm
With an NC rotary axis integrated into the robot control, the rotate and tilt positioner also makes it possible to weld components that are difficult to access in just one tool setup.
The rotary table enables you to set up outside the cell during the welding process, which increases the efficiency of your system.
Compact, productive and low cost: With the automatic rotating work table you will double your throughput and can weld on the inside on one side of the table, while simultaneously setting up a new component on the outside.
Compact, flexible and cost-effective: Increase your flexibility and access to the components by using the vertical rotary axis.
Fast, flexible and solid: Benefit from the high carrying capacity, the large distance between centres and fast rotation time. This is perfect for fast "round-the-clock" processing of high quantities and large components.
The TruLaser Weld 5000 robot travels along a linear axis, covering a large work area. In line with this, the system has a four-metre long turnover positioner.
The shielding gas nozzle rotates continuously around the optics. The amount the robot needs to reorient itself is significantly reduced. This reduces your expenditure on clamping systems and programming, makes your components more accessible and enables you to weld much more quickly.
Thanks to the TeachLine sensor system, you can also weld components without time-consuming reteaching. The sensors detect the placement of the seam, even if its actual position deviates slightly from the required position.
FusionLine allows you to close gaps up to 1 mm wide and to laser-weld cost-effectively, without having to optimise your component portfolio for laser welding.
During this new welding process using beam oscillation, two programmable mirrors move the laser beam. Frequencies of up to 2000 Hz ensure that the welding process is particularly robust and flexible. Elevate your laser welding work to a new level.
The modular clamping system makes it possible to clamp components of different sizes and forms with just one device. The fixture can be adjusted to your workpiece in an instant.
You can attach fixtures quickly and precisely using the zero-point clamping system. It offers the right systems for rotate and tilt positioners and rotary tables.
Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
Create your welding program quickly and easily on the computer using the TruTops Weld offline programming system, thereby reducing non-productive time on your TruLaser Weld 5000.
The software portfolio from TRUMPF optimises your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.