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TruLaser Weld 5000
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TruLaser Weld 5000
Laser welding systems

TruLaser Weld 5000

A turn-key system for automated laser welding

TruLaser Weld 5000, robot
TruLaser Weld 5000, robot
Laser welding systems

TruLaser Weld 5000

A turn-key system for automated laser welding

    - / -
    • Overview
    • Applications
    • Technical data
    • Equipment
    • Software
    • More Less
    One system, countless benefits

    Robots, lasers, processing optics, enclosed protective housing and positioners – TruLaser Weld 5000 is a turn-key system for automated laser welding. You can flexibly weld deep and strong seams or beautifully rounded, smooth seams using one system. FusionLine also enables you to connect components with gaps. The versatile system can be precisely tailored to meet your needs with different component positioners.

    Flexible laser welding

    Heat conduction welding, deep welding, FusionLine or laser metal deposition – all on just one machine

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    User-friendly working

    Functions such as the rotatable control panel and the additional status monitor make your work easier.

    Improved accessibility

    The rotary module for shield gas guidance provides excellent parts accessibility

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    Individual loading

    Different component positioners are available depending on the desired loading option.

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    Straightforward clamping

    Easy component clamping thanks to the modular clamping system.

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    Automatic component position detection

    The TeachLine sensor system reliably detects the seam placement.

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    FusionLine – tolerant laser welding
    TruLaser Weld 5000, rotary module for shield gas guidance
    Improve accessibility

    The rotary module makes it easier to access your components and you can weld much more quickly. The shielding gas nozzle rotates continuously around the optics. The robot does not need to reorient itself.

    FusionLine
    Tolerant laser welding with FusionLine

    This allows you to close gaps up to 1 mm wide and to laser-weld cost-effectively, without having to optimise your component portfolio for laser welding. You benefit from the machine being able to process more components and your capacity increases.

    Stainless steel water tank

    Flexible welding

    The water tank made of stainless steel shows different deep-welded seam geometries in sheet thicknesses of 1.5 mm and 3 mm.

    Mild steel tube connection

    Quick and reliable

    You can create slim high-strength seams quickly with the deep welding process.

    Stainless steel counter segment

    Almost invisible

    The counter segment made of stainless steel shines with particularly attractive visible seams thanks to heat conduction welding.

    Terminal box

    For all common materials

    The lower terminal box is made of mild steel, the middle one is made of stainless steel and the upper one is made of aluminium. You can weld all materials flexibly with the laser.

    Mild steel cover

    As if it were a single piece

    You can create beautifully rounded seams with heat conduction welding, with barely any component distortion.

    Stainless steel gastronomy container

    Hardly any reworking required

    Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.

    Tolerant laser welding prototype

    Tolerant laser welding

    The new FusionLine bridges gaps up to a millimetre wide.

    TruLaser Weld 5000
    Axis data  
    Type High accuracy robot
    Number of axes 6
    Repetition accuracy +/- 0.05 mm
    Dimensions, weights  
    Possible cabin dimensions 4800 mm x 4800 mm x 3200 mm
    4800 mm x 5950 mm x 3200 mm
    5950 mm x 4800 mm x 3200 mm
    5950 mm x 5950 mm x 3200 mm
    7200 mm x 4800 mm x 3200 mm
    Rotate and tilt positioner  
    Typical max. component size 2000 mm x 1000 mm x 700 mm
    Max. load 400 kg
    Two-station rotary table  
    Max. work area 1600 mm x 800 mm x 700 mm
    Max. load (per side) 250 kg
    Rotational changer  
    Max. work area 2000 mm x 1000 mm x 1100 mm
    Max. load (per side) 750 kg
    Laser-specific data  
    Available lasers TruDisk 2000, 3001, 3002, 4001, 4002, 5001, 5002, 6001, 6002, 8001, 8002
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    TruLaser Weld 5000, rotate and tilt positioner
    Rotate and tilt positioner

    With an NC rotary axis integrated into the robot control, the rotate and tilt positioner also makes it possible to weld components that are difficult to access in just one tool setup.

    TruLaser Weld 5000, rotary table
    Rotary table

    The rotary table enables you to set up outside the cell during the welding process, which increases the efficiency of your system.

    Automatic rotational changer
    Automatic rotational changer

    The rotary unit with integrated turning axis not only enables you to set up your components parallel to production, but also fully automatically.

    TruLaser Weld 5000, rotary module for shield gas guidance
    Rotary module for shield gas guidance

    The shielding gas nozzle rotates continuously around the optics. The amount the robot needs to reorient itself is significantly reduced. This reduces your expenditure on clamping systems and programming, makes your components more accessible and enables you to weld much more quickly.

    Option TeachLine
    TeachLine

    Thanks to the TeachLine sensor system, you can also weld components without time-consuming reteaching. The sensors detect the placement of the seam, even if its actual position deviates slightly from the required position.

    FusionLine
    FusionLine

    FusionLine allows you to close gaps up to 1 mm wide and to laser-weld cost-effectively, without having to optimise your component portfolio for laser welding.

    TruLaser Weld 5000, modular clamping system
    Modular clamping system

    The modular clamping system makes it possible to clamp components of different sizes and forms with just one device. The fixture can be adjusted to your workpiece in an instant.

    TruTops Cell

    Program your TruLaser Weld easily from your office with TruTops Cell. With the integrated standard optics, you can start laser welding or laser metal deposition immediately.

    Software process cycle

    Software

    The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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    Laser beams open up new possibilities for joining metals and plastics. They can even weld materials with a high melting temperature and high heat conductivity with utmost precision.

    TRUMPF Produktportfolio
    TRUMPF product portfolio

    TRUMPF provides manufacturing solutions in the fields of machines and systems, lasers, power electronics, power tools, Smart Factory, software and services.

    TRUMPF Services Konstruktions- und Programmiersoftware Keyvisual
    Software

    Our software portfolio enables you to get to grips with the entire production process, reduce costs and maximise cost-effectiveness, even when producing small quantities.

    Contact

    TRUMPF Ltd.
    Fax +44 1582 399260
    E-mail

    Downloads

    TruLaser Weld brochure
    TruLaser Weld brochure
    pdf - 2 MB
    Service & contact