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TruLaser Weld 5000
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TruLaser Weld 5000
Laser welding systems

TruLaser Weld 5000

A turn-key system for automated laser welding

TruLaser Weld 5000, robot
TruLaser Weld 5000, robot
Laser welding systems

TruLaser Weld 5000

A turn-key system for automated laser welding

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One system, countless benefits

Robots, lasers, processing optics, enclosed protective housing and positioners – TruLaser Weld 5000 is a turn-key system for automated laser welding. You can flexibly weld deep and strong seams or beautifully rounded, smooth seams using one system. FusionLine also enables you to connect components with gaps. The versatile system can be precisely tailored to meet your needs with different component positioners.

Flexible laser welding

Heat conduction welding, deep penetration welding or FusionLine – all on just one machine

User-friendly working

Functions such as the rotatable control panel and the additional status monitor make your work easier.

Improved accessibility

The rotary module for shield gas guidance provides excellent parts accessibility

Individual loading

Different component positioners are available depending on the desired loading option.

Parallel programming

With the simple TruTops Weld offline programming system

Automatic component position detection

The TeachLine sensor system reliably detects the seam placement.

TruLaser Weld 5000
FusionLine – tolerant laser welding
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TruLaser Weld 5000, rotary module for shield gas guidance
Improve accessibility

The rotary module makes it easier to access your components and you can weld much more quickly. The shielding gas nozzle rotates continuously around the optics. The robot does not need to reorient itself.

FusionLine
Tolerant laser welding with FusionLine

This allows you to close gaps up to 1 mm wide and to laser-weld cost-effectively, without having to optimise your component portfolio for laser welding. You benefit from the machine being able to process more components and your capacity increases.

Stainless steel water tank

Flexible welding

The water tank made of stainless steel shows different deep-welded seam geometries in sheet thicknesses of 1.5 mm and 3 mm.

Mild steel tube connection

Quick and reliable

You can create slim high-strength seams quickly with the deep welding process.

Stainless steel counter segment

Almost invisible

The counter segment made of stainless steel shines with particularly attractive visible seams thanks to heat conduction welding.

Terminal box

For all common materials

The lower terminal box is made of mild steel, the middle one is made of stainless steel and the upper one is made of aluminium. You can weld all materials flexibly with the laser.

Mild steel cover

As if it were a single piece

You can create beautifully rounded seams with heat conduction welding, with barely any component distortion.

Stainless steel gastronomy container

Hardly any reworking required

Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.

Tolerant laser welding prototype

Tolerant laser welding

The new FusionLine bridges gaps up to a millimetre wide.

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TruLaser Weld 5000
Axis data  
Type High accuracy robot
Number of axes 6
Repetition accuracy +/- 0.05 mm
Dimensions, weights  
Possible cabin dimensions 4800 mm x 4800 mm x 3200 mm
4800 mm x 5950 mm x 3200 mm
5950 mm x 4800 mm x 3200 mm
5950 mm x 5950 mm x 3200 mm
7200 mm x 4800 mm x 3200 mm
Rotate and tilt positioner  
Typical maximum part size 2000 mm x 1000 mm x 700 mm
Maximum load 400 kg
Rotary table  
Maximum work area 1600 mm x 800 mm x 1200 mm
Maximum load (per side) 250 kg
Rotational changer  
Maximum work area 2000 mm x 1000 mm x 1100 mm
Maximum load (per side) 750 kg
Turnover positioner  
Typical maximum part size 4000 mm x 1500 mm x 1000 mm
Maximum load 1000 kg
Laser-specific data  
Available lasers TruDisk 2000, 3001, 3002, 4001, 4002, 5001, 5002, 6001, 6002, 8001, 8002
PDF <1MB
Technical data sheet

The technical data of all product versions as a download.

TruLaser Weld 5000, rotate and tilt positioner
Rotate and tilt positioner

With an NC rotary axis integrated into the robot control, the rotate and tilt positioner also makes it possible to weld components that are difficult to access in just one tool setup.

TruLaser Weld 5000, rotary table
Rotary table

The rotary table enables you to set up outside the cell during the welding process, which increases the efficiency of your system.

Automatic rotational changer
Automatic rotational changer

Double your throughput – the rotational changer rotates by 180° in each case in its processing position within the cell, and back to the loading position. This is perfect for fast "round-the-clock" processing of high quantities.

TruLaser Weld 5000, automatic laser welding in XXL
Automated laser welding in XXL

The TruLaser Weld 5000 robot travels along a linear axis, covering a large work area. In line with this, the system has a four-metre long turnover positioner.

TruLaser Weld 5000, rotary module for shield gas guidance
Rotary module for shield gas guidance

The shielding gas nozzle rotates continuously around the optics. The amount the robot needs to reorient itself is significantly reduced. This reduces your expenditure on clamping systems and programming, makes your components more accessible and enables you to weld much more quickly.

TeachLine option
TeachLine

Thanks to the TeachLine sensor system, you can also weld components without time-consuming reteaching. The sensors detect the placement of the seam, even if its actual position deviates slightly from the required position.

FusionLine
FusionLine

FusionLine allows you to close gaps up to 1 mm wide and to laser-weld cost-effectively, without having to optimise your component portfolio for laser welding.

TruLaser Weld 5000, modular clamping system
Modular clamping system

The modular clamping system makes it possible to clamp components of different sizes and forms with just one device. The fixture can be adjusted to your workpiece in an instant.

TruTops Weld

TruTops Weld

Create your welding program quickly and easily on the computer using the TruTops Weld offline programming system, thereby reducing non-productive time on your TruLaser Weld 5000.

Software process cycle

Software

The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Contact

TRUMPF Ltd.
Fax +44 1582 399260
E-mail

Downloads

TruLaser Weld brochure
TruLaser Weld brochure
pdf - 4 MB
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