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TruBend Cell 5000
TruBend Cell 5000
Bending machines

TruBend Cell 5000

Productive universal bending cell

TruBend Cell 5000 with vacuum gripper
TruBend Cell 5000 with vacuum gripper
Bending machines

TruBend Cell 5000

Vacuum gripper for large components up to 220 lbs.

TruBend Cell 5000 with ToolMaster
TruBend Cell 5000 with ToolMaster
Bending machines

TruBend Cell 5000

Automatic tool change

Productive universal bending cell

Easy programming, fast automated bending: The TruBend Cell 5000 is the perfect solution for all those who value productive and flexible automation, for the widest possible range of parts. The quality remains consistently high. With the newest series of the bending machine TruBend 5000, the bending cell is state of the art, for example in the areas of programming and angle measurement. Select the bending machine and BendMaster according to your individual range of components. You also have maximum freedom in the design of the material flow using conveyor belts and pallet conveyors.

Perfectly programmed

You will love the programming system TecZone Bend – it is extremely fast and easy to use.

Wide range of components

Process small and large parts weighing up to 220 lbs. with the gripper and vacuum gripping technology

Precise angles

First part, perfect part – thanks to ACB Laser and ACB Wireless

Twice as good

BendMaster 60 and BendMaster 150: The right automation solution for every range of parts

Saves time

The automatic gripper change means you always have the right gripper

Simple setup changes

The ToolMaster can change the tool automatically for every new program in just a few seconds.

TruBend Cell 5000: productive universal bending cell
TruBend Cell 5000 with storage connection
TecZone Bend
TruBend Cell 5000 with BendMaster 150
Carrying capacity of 330 lbs. with the BendMaster (150)

TruBend Cell 5000, BendMaster with 60 kg carrying capacity
Carrying capacity of 132 lbs. with the BendMaster (60)

Sheet sensor for fine position recognition

Sheet sensors detect the precise position and guarantee that components are recorded reliably. An additional centering station is no longer necessary.

TruBend Cell 5000 with adjustable medium multi-gripper

TruBend Cell 5000 with adjustable medium multigripper

For large parts, TRUMPF offers numerous grippers with vacuum technology, including multiple-circuit suction cups that can be individually controlled and multigrippers that can be individually adjusted

TruBend Cell 5000, pivoted-jaw gripper

TruBend Cell 5000 with mechanical gripper

The mechanical gripper enables the automated bending of small components. Its linear and rotary axis reduce time-consuming regripping. For large parts, TRUMPF offers numerous grippers with vacuum technology, including multiple-circuit suction cups that can be individually controlled and multigrippers that can be individually adjusted.

Multigripper small on the TruBend Cell 5000

The adjustable multigripper small is suitable for smaller parts. You can adjust it to the component in just a few steps using quick-release fasteners. Thanks to its 180 degree rotation unit, it also saves valuable cycle time when bending boxes.

Machine                
Press force 2300 kN 2300 kN 1300 kN 1300 kN 1700 kN 1700 kN 3200 kN 3200 kN
Bending length 4250 mm 4250 mm 3230 mm 3230 mm 4250 mm 4250 mm 4420 mm 4420 mm
Width between columns 3680 mm 3680 mm 2690 mm 2690 mm 3680 mm 3680 mm 3680 mm 3680 mm
Usable open height 615 mm 615 mm 615 mm 615 mm 615 mm 615 mm 615 mm 615 mm
Throat depth 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm
Speeds                
Rapid downward movement 200 mm/s 200 mm/s 200 mm/s 200 mm/s 200 mm/s 220 mm/s 200 mm/s 200 mm/s
Max. Y-Arbeitsgang 25 mm/s 25 mm/s 25 mm/s 25 mm/s 25 mm/s 25 mm/s - 25 mm/s
Maximum Y press operation 25 mm/s 10 mm/s 25 mm/s 10 mm/s - 10 mm/s 10 mm/s 10 mm/s
BendMaster                
Maximum part size 2000 mm x 1000 mm 3000 mm x 1500 mm 2000 mm x 1000 mm 3000 mm x 1500 mm 2000 mm x 1000 mm 3000 mm x 1500 mm 2000 mm x 1000 mm 3000 mm x 1500 mm
Maximum part weight 40 kg 100 kg 40 kg 100 kg 40 kg 100 kg 40 kg 100 kg
Maximum carrying capacity 60 kg 150 kg 60 kg 150 kg 60 kg 150 kg 60 kg 150 kg
Minimum sheet thickness 0.7 mm 0.7 mm 0.7 mm 0.7 mm - 0.7 mm - 0.7 mm
Fahrbahnlänge 8 m 8 m - 16 m 8 m - 16 m 8 m - 16 m 8 m - 16 m 8 m - 16 m 8 m - 16 m 8 m - 16 m
Max. Platinenstapel 700 mm 700 mm 700 mm 700 mm 700 mm 700 mm 700 mm 700 mm
Maximum stack height for finished parts 1000 mm 1200 mm 1000 mm 1200 mm 1000 mm 1200 mm 1000 mm 1200 mm
Dimensions and weights                
BendMaster weight 620 kg 784 kg - 784 kg 620 kg 784 kg 620 kg 784 kg
Weight of basic machine 19850 kg 19850 kg 11800 kg 11800 kg 17850 kg 17850 kg 23400 kg 23400 kg
TruBend machine 5140 mm x 2055 mm x 3000 mm 5140 mm x 2055 mm x 3000 mm 3980 mm x 1900 mm x 2840 mm 3980 mm x 1900 mm x 2840 mm 4970 mm x 1900 mm x 3000 mm 4970 mm x 1900 mm x 3000 mm 5180 mm x 2055 mm x 3200 mm 5180 mm x 2055 mm x 3200 mm
Floor track of each 2000 mm element 320 kg 320 kg 320 kg 320 kg 320 kg 320 kg 320 kg 320 kg

Speed

ToolMaster

You can set up your bending machine automatically for each new program with the automatic ToolMaster tool change system, thereby increasing the machine utilization rate.

Multigripper

The adjustable multigripper, part of the latest generation of the TruBend Cell 5000, makes complex gripper construction a thing of the past. You can create your gripper configurator in just a few minutes in the TRUMPF offline programming system. Using the setup plan, the multigripper can be adapted to the component geometry in just a few steps. You benefit from significantly reduced non-productive times and your personnel is available for activities that actually add value.

TruBend Cell 5000, gripper changing console
Gripper changing console

The console enables autonomous gripper changes as well as automatic processing of various orders, all without the need for manual intervention.

TruBend Cell 5000, conveyor belt
Conveyor belt

The conveyor belt removes small parts that cannot be stacked.

TruBend Cell 5000 with plate conveyor
Pallet conveyor

The pallet conveyor loads blanks or unloads finished workpieces without interrupting the bending operation.

TruBend Cell 5000, sheet removal station
Sheet removal station

The sheet removal station can separate and produce up to four component types parallel to production in a single operation.

Automated guided vehicles on the TruBend Cell 5000
Interface for automated guided vehicle systems

The interface for connected material flow uses an automated guided vehicle (AGV) to automatically load and unload the bending cell without a direct storage connection being required. The transport orders are commissioned via the Oseon software solution and can be executed manually or automatically.

Precision

ACB Wireless and ACB Laser angle measuring systems

You can achieve consistently precise angles using the tried-and-tested ACB Wireless and ACB Laser angle measuring systems – without any manual intervention.

TruBend Cell 5000, 6-axis backgauge sensor system
6-axis backgauge sensor system

The sensor system on the 4-axis or 6-axis backgauge accurately positions your components.

Customizable

TruBend Cell 5000, path
Lane

You can freely select the length of the floor lane. This ensures there is enough space for blanks and finished parts.

BendMaster

With the BendMaster (60) and BendMaster (150), you always have the right automation solution for every range of parts.

Networking

Connectivity key visual
Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

TecZone Bend

Program faster than ever before: With TecZone Bend you can combine bend programming in the office with shop floor programming at the TruBend bending machine. A program suggestion is automatically created in a few seconds based on 2D and 3D data – including NC program.

Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.

Standard tools

You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.

Tool with Automatically Controlled Bending

You can achieve consistently precise angles using the tried-and-tested Automatically Controlled Bending angle measuring system – without any manual intervention.

ZN tools

During the processing of galvanized sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This causes imprints on the component and imprecision. This can be avoided with the coated LASERdur ZN TRUMPF bending tools. These combine a high level of surface hardness with excellent sliding properties, are corrosion resistant, and do not need to be cleaned.

Special tool

For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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