The top model of course has all the benefits of the TRUMPF marking work stations: this includes the sturdy, industry-compatible steel sheet design, as well as the fact that the supply unit of the laser is integrated into the machine frame. Different rotary axes can be integrated for circumference marking. The system's functions can be monitored using Remote Services – after activation, our service experts can quickly provide you with additional help using this.
Large scale in series production
With its large inside dimensions, the TruMark Station 7000 marking system offers a great amount of space for almost any application. It makes no difference whether you want to mark individual large or heavy components with laser precision or particularly large numbers of small parts arranged next to each other. The entire work area has excellent accessibility and the outstanding ergonomics make it easy to work with. The motor-driven door provides safety and boosts productivity with quick opening and closing, with an option for partial opening/closing. The fast-moving axes keep non-productive time to a minimum. Various smoke and particle extraction systems which are perfectly tailored to our TruMark lasers ensure that the working environment is free of emissions, even in the case of high laser power.
The large work area and many options mean that the station is ideal for large lot sizes.
The well-thought-out design of the work station counteracts fatigue for the machine operator.
One user interface for operating the axes, laser parameters and external communication
The only station whereby the laser moves through the entire work area and the component is stationary.
Local heat input is used to discolour the workpiece surface. The annealing colour changes depending on the material and the energy input. The surface stays smooth, which means that dirt cannot be deposited.
During engraving, the laser beam removes part of the base material, thus creating a depression. This may have steep or beveled edges.
If the material and laser wavelength are optimally matched, the dye molecules are deliberately discoloured or faded. The surface remains smooth. In addition to metallic materials, organic substances such as wood or leather can also be processed with the TRUMPF marking lasers.
The laser can be used to structure surfaces for a specific function or to clean them. Rust, oil or phosphate layers may be removed in preparation for subsequent processes.
The laser can be used to structure surfaces for a specific function. If the surface is structured with tiny melt elevations, significantly higher adhesion effects can be achieved with the same material properties. If interlocking components are structured after the addition of micro-depressions, the running characteristics improve significantly with the same quantity of lubricant.
Ablation partially removes thin top layers of multi-layer plastics which are applied to the basic material and have very different colours. This process can be used for the day and night design, for example, which is used in the automotive and other industries.
During foaming, the laser heats the plastic to cause a short melting process. During the subsequent cooling process, small gas bubbles become trapped and diffuse the light that falls on them and is reflected. This type of laser marking produces a raised marking.
TruMark Station 7000
|Max. workpiece dimensions (W x H x D)||1000 mm x 400 mm x 500 mm|
|Available motorized axis|
|Traverse path of Z axis||400 mm|
|Traverse path of X axis||650 mm|
|Traverse path of Y axis||375 mm|
|Z traverse speed||0.7 m/min|
|X traverse speed||15 m/min|
|Y traverse speed||15 m/min|
|Connection and consumption|
|Electrical connection (voltage)||200/400 V|
|Electrical connection (frequency)||50/60 Hz|
|Dimensions and weight of work station|
|Dimensions of work station (W x H x D)||1200 mm x 2000 mm x 1200 mm|
The other options for the TruMark Station 7000 optimise your production process and help to improve user-friendliness.
You can implement high-quality markings even on cylindrical workpieces with the help of the optional rotary axes. A rotary axis with stepping motor enables circumference marking on components with a weight of max. 2.5 kg (diameter of the hand-operated chuck: 65 mm). Alternatively, a rotary axis that enables circumference marking of components with max. 20 kg weight is available (diameter of hand-operated chuck: 150 mm).
A guide carriage installed on the machine frame, operated by a program-controlled servo drive enables precise positioning of your components. The traverse path is 375 mm, the repetition accuracy is typically ±0.025 mm, and the traverse speed is 15 m/min.
The exhaust system for particle and smoke emissions is integrated in the machine frame and connected to the work area via a PU hose, which reduces the footprint. A differential pressure switch enables filter monitoring. The radial fan operates with a max. volume flow rate of 150 m3/h (with filter pack).
In the event of a fault, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives.
The operating package consists of a monitor, a keyboard and a mouse to operate the marking laser.
The swivel mechanism with scale can be freely adjusted manually and enables processing of the entire marking field width for the standard focusing lens (f = 163 mm). A clamping lever can be used to lock the swivel mechanism into place.
The work area can be extended with enlarged side walls for processing larger workpieces.
The TruTops Mark marking software makes marking with the TruMark lasers as easy as possible. The TruTops Mark program combines the marking software, CAD editor, management of laser parameters and interfaces, sequence programming with QuickFlow and a diagnostics tool. An intuitive interface puts all the functions at your fingertips. You can easily draw and arrange graphic objects with the CAD editor. The database for laser parameters enables you to re-use optimised parameters many times over. You can use the QuickFlow sequence programming to create "pick-and-drop" programs that control the complete marking cycle from beginning to end. The diagnostics tool visualises and analyses the analogue measured values recorded by its sensors.
The TruMark Station 7000 can be combined with all TRUMPF marking laser series and so offers the right solution for any application.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.