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TruLaser Cell Series 1000, cost-effective laser tube welding
TruLaser Cell Series 1000, cost-effective laser tube welding
Laser welding systems

TruLaser Cell Series 1000

Cost-effective laser tube welding

TruLaser Cell Series 1000 with solid-state laser
TruLaser Cell Series 1000 with solid-state laser
Laser welding systems

TruLaser Cell Series 1000

Also available with solid-state laser

Expert for strips, tubes and profiles

The TruLaser Cell 1100 is a flexible beam guidance system that you can integrate easily into your production line. It is specially designed for the endless welding of any seam geometry on strips, tubes, and profiles. You have a lot of freedom when it comes to the material. With the laser welding system you can weld steel, stainless steel, aluminium and even non-ferrous metals, from a tenth of a millimetre up to several millimetres thick. The flexibility, quality and reliability are increased through the wide range of welding optics with linear or swivel axes, as well as sensor systems for seam detection and tracking (e.g. SeamLine or SeamLine Pro). Depending on the application and material, either CO2 or solid-state lasers from TRUMPF are used.

Flexible structure

Configure the machine that optimally adapts to you and your requirements.

Increase profitability

State-of-the-art beam sources and sensor systems reduce operating costs and increase the speed.

Simple control

The integrated operating panel ensures intuitive operation of your TruLaser Cell Series 1000.

Variable beam guidance system

The stroke of the linear axis, the working height and the traverse paths adapt to your line.

Perfect interaction

Welding optics with linear or swivel axes and sensor systems are the perfect addition to the machine.

TruLaser Cell Series 1000 – endless production
TruLaser Cell Series 1000, cost-effective laser tube welding
TruLaser Cell 1100

The TruLaser Cell 1100 impresses with its simple operation, different design variants and high welding speeds. Thanks to simple integration in roll forming systems, the TruLaser Cell 1100 facilitates your optimum introduction to laser tube welding.

TruLaser Cell 1100 PC
TruLaser Cell 1100 PC

The TruLaser Cell 1100 PC offers a long axis for welding profiles in various angle positions. The TruFlow CO2 laser is securely integrated in the housing.

TruLaser Cell 1100 with dual head system
TruLaser Cell 1100 with dual head system

The TruLaser Cell Series 1000 is individually customisable – regardless of the traverse path of the linear axes, working height or travel range. The beam sources used are CO2 lasers from the TruFlow product group and solid-state lasers from the TruDisk and TruDiode product groups. The beam can be positioned parallel or vertical to the processing direction on a case-by-case basis. The application can be optimised with further adjustment axes of the optics.

TruLaser Cell Series 1000 with solid-state laser
TruLaser Cell 1100 fiber

The TruLaser Cell 1100 fiber impresses with its simple operation, low investment costs and high welding speeds. It is superbly suited to tubes and perpendicular profiles. Select the TruDisk that suits your requirements for energy-efficient and economic tube welding. Combined with the patented TRUMPF BrightLine Weld technology, you can weld materials such as mild steel, stainless steel or even copper and aluminium with almost no spatter and to a top quality standard.

Laser-welded profiles on the TruLaser Cell 1100

Laser-welded profiles

The TruLaser Cell 1100 has been specially developed for the endless laser welding of tubes and profiles. Its compact structure enables it to be integrated problem-free into an existing profiling machine. The concept enables the tube/profile welding machine to be converted to various product geometries with minimal idle times. The solid structure and dust-proof encapsulated beam guidance system guarantee constant process conditions and maximum laser safety in an industrial environment.

Leak-proof and non-porous welding seams with the TruLaser Cell Series 1000

Leak-proof, non-porous welding seam

Due to the high beam quality of TRUMPF lasers and the resulting highly concentrated energy input to the workpiece, gas-tight and non-porous endless seams can be achieved without any melt deposits on the inner and outside walls of the tube.

SpeedLas

Highly productive heat conduction welding with SpeedLas

For thin materials up to 0.4 mm, the SpeedLas optics from TRUMPF enable the highest process speeds. Using heat conduction welding, the physical effects of the so-called "Brewster angle" are used to gain impressive increases in productivity.

TruLaser Cell 1100 (CO2-Laser)
TruLaser Cell 1100
Axis travel range   
X axis travel range 300/500 mm 300/500 mm
Z axis travel range 300/500 mm 300/500 mm
B axis travel range ± 100 ° ± 100 °
Q axis travel range (welding gap position correction) ± 25 mm ± 25 mm
Maximum axis speeds   
Maximum axis speed, axially parallel in X 30 m/min 30 m/min
Maximum axis speed, axially parallel in Z 30 m/min 30 m/min
Maximum axis speed of Q axis (welding gap position correction) 3 m/min 3 m/min
Maximum axis accelerations   
Maximum axis acceleration, axially parallel in X 1.5 m/s2 1.5 m/s2
Maximum axis acceleration, axially parallel in Z 1.5 m/s2 1.5 m/s2
Maximum axis acceleration of B axis 1.5 rad/s2 1.5 rad/s2
Positioning accuracy   
Positioning accuracy of linear axes (X, Z) 0.1 mm 0.1 mm
Positioning accuracy of rotary axes (B) 0.015 ° 0.015 °
Laser   
Maximum laser power 3200 W - 15000 W 2000 W - 8000 W
Available lasers TruFlow TruDiode, TruDisk
TRUMPF mirror focusing optics TLS
TRUMPF TLS linear welding optics

The TLS mirror focusing optics have a clear aperture of 50 mm, as well as a special linear axis in order to define the position of the laser beam on the workpiece. The optics are equipped with welding nozzles to the coaxial and lateral gas supply. The focal lengths of the focusing mirror range from f = 100 mm to f = 300 mm.

BEO D70 focusing optics with observation camera, crossjet and aerator nozzle
BEO D70

Large working distances with small focal diameters – the BEO D70.

Endless welding with SeamLine Pro, TruLaser Cell Series 1000
SeamLine Pro

SeamLine Pro is a comprehensive process sensor system for high-precision seam control, ensuring reliable endless welding of tubes and profiles.

SeamLine product image
SeamLine

SeamLine takes care of seam position control for TRUMPF laser systems. The system reliably detects gaps or edges with an alternating incident light and light section procedure.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes
  • Weitere Optikkonfigurationen auf Anfrage möglich.

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