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Terminal box

Air conditioning and energy technology TruMatic TruPunch TruLaser Weld Mild steel Punching Laser welding Punch laser processing

Thanks to its design, the single-piece terminal box is easy to handle and weld. The threads are inserted into the blank directly on the machine. This eliminates the need for extra weld nuts or insert nuts. Formed cups are used as spacers to ensure a stable support area at the fixing points. The earthing symbol is embossed directly on the machine, which means there is no need for stickers or labels. A recess around the cable entry system stabilizes the sheet metal and ensures that the cover is flush. A roller offsetting tool is used for this purpose.

The ingenious combination of laser welding, forming, punching and embossing means that the terminal box can be manufactured extremely economically.


Streamlined manufacturing process using just one part
Reduced sheet thickness saves material
Laser welding means no manual rework required

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Do you have a component that would be a good candidate for manufacturing with TRUMPF machines and lasers? Work with our experts to find ways to manufacture your parts economically and efficiently. We look forward to helping you shape the future of your component production!

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Facts & figures about the example part

Material: mild steel

Sheet thickness: 1 mm

Punching is the most cost-effective and efficient method for cutting standard contours and formed sections, such as embossing and cups, as part of an integrated process.

Thomas Conzelmann
Product Manager for Punch Lasers, TRUMPF

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Punching machines

TruPunch machines from TRUMPF offer you flexible processing of a diverse range of parts. As well as punching, the machines provide the option of reforming metal parts or tapping – all on just one machine. 

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Laser welding systems and robotic welding cells

Laser welding systems by TRUMPF are the perfect tool for precision metal welding. They can be used to optimally join materials with high melting temperatures as well as high conductivity. Thanks to quick programming and simple operation, the TRUMPF robotic welding cells are ideal for getting started with automated welding. 

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