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TruLaser Tube 5000
New
TruLaser Tube 5000
Laser tube cutting machines

TruLaser Tube 5000

Open and modular right down to the last detail

Process tubes with no setup and optimal accessibility

Your entry into the world of laser tube processing has never been so easy: with the TruLaser Tube 5000, you can manufacture tubes openly and modularly down to the last detail. This is because the open machine concept and large window mean that all components and processes are always in view. Increase your productivity, as with the TruLaser Tube 5000 clamping system, tubes can be produced across the entire standard clamping range without the need for retooling. You can flexibly produce different orders with various outer circle diameters and lot sizes in succession.

Clamping without the need for retooling

Minimise your idle times by producing tubes across the entire standard clamping range without the need for retooling.

Optimum accessibility

The open machine design means that all components and processes are always in view.

Integration of subsequent processes

The machine can even optionally tap threads, helping you to reduce part costs.

High-quality bevel cuts

The bevel cutting option enables high-quality bevel cuts of up to 45°.

Excellent process reliability

The state-of-the-art sensor system ensures the smooth running of your entire machining process.

Optimum cutting result

The TruFlow CO2 laser and high-quality cutting data produce the best possible results.

TruLaser Tube 5000 with CO2 laser – open and modular down to the last detail
Raw material can be loaded conveniently thanks to the open machine concept
Fast and precise creation of threads with the technology package for tapping
Fully automated loading with smart profile detection
With the TruLaser Tube 5000, high-quality bevel cuts of up to 45° are possible
SeamLine Tube: lightning fast weld seam detection
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TruLaser Tube 5000, open machine concept
Open machine concept

Never lose track of machine elements and the machining process again: all because of the TruLaser Tube 5000's open design and large window.

High-quality bevel cuts

The bevel cut option helps you achieve high-quality bevel cuts of up to 45° and therefore affords you a large spectrum of producible parts.

Self-centring collet chuck

The collet chucks position and hold your tubes in place without damaging the materials. The self-centring clamping system with continuous sensor monitoring always aligns the tubes perfectly. This means you benefit from high part precision.

TruLaser Tube 5000, technology package for tapping
Technology package for tapping

You can integrate a further process step into the machine with the technology package for tapping as the TruLaser Tube 5000 can easily take over tapping threads for you with this option. You can insert a wide range of tools into the standard tool adapter for tapping threads.

Special profiles

You can manufacture a wide range of special profiles productively and economically with the TruLaser Tube 5000.

Furniture

More options for designers: the TruLaser Tube 7000 cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.

Shop fitting

Regardless of whether for single-unit or series production, the laser tube cutting guarantees maximum flexibility for the design of shop furniture.

Agricultural machinery

The TruLaser Tube 5000 can process tubes with very thick walls. This is particularly beneficial for manufacturers of components for agricultural machinery, for example.

Fitness equipment

The automation solutions of the TruLaser Tube 5000 enable efficient production of high-quality components, such as fitness equipment, in series production. The laser guarantees long-lasting precision for tube processing.

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TruLaser Tube 5000
Round tube  
Max. outside diameter 152 mm
Max. outside diameter (optional) 170 mm 1
Rectangular profile  
Max. side length and outer circle diameter 152 mm / 170 mm
Max. raw material length for automatic loading  
for LoadMaster Tube 6.5 m 6500 mm
for LoadMaster Tube 8.0 m 8000 mm 2
Finished part length  
for unloading unit 3 m 3000 mm
for unloading unit 3 m + 1.5 m 4500 mm 2
for unloading unit 6.5 m 6500 mm 2
for unloading unit 6.5 m + 1.5 m 8000 mm 2
Workpiece weight  
Max. path weight (standard/optional) 20 kg/m / - kg/m
Max. raw material weight with automatic loading  
with LoadMaster Tube 6.5 m 130 kg
with LoadMaster Tube 8.0 m 160 kg
Laser-specific data - TruFlow 2000  
Max. laser power 2000 W
Max. material thickness, mild steel 8 mm
Max. material thickness, stainless steel 4 mm
Max. material thickness, aluminium 3 mm
Laser-specific data - TruFlow 2700  
Max. laser power 2700 W
Max. material thickness, mild steel 10 mm 3
Max. material thickness, stainless steel 5 mm
Max. material thickness, aluminium 4 mm
Laser-specific data - TruFlow 3200  
Max. laser power 3200 W
Max. material thickness, mild steel 10 mm 3
Max. material thickness, stainless steel 5 mm
Max. material thickness, aluminium 4 mm
Consumption values - TruFlow 2000  
Average power input in production 17 kW
Consumption values - TruFlow 2700  
Average power input in production 20 kW
Consumption values - TruFlow 3200  
Average power input in production 24 kW
PDF <1MB
Technical data sheet

The technical data of all product versions as a download.

Autonomy

Smart profile detection

With smart profile detection, you can load even profiles with challenging geometries automatically.

SeamLine Tube

SeamLine Tube identifies welding seams or markings in order to align each tube correctly on the machine. The function can also optionally scan the inside of the tube.

Expand your processing spectrum

Bevel cuts of up to 45 degrees

You can expand your range of parts with high-quality bevel cuts of up to 45°.

Technology package for tapping

The TruLaser Tube 7000 can optionally take over further process steps such as tapping threads. The choice is yours: you can insert a wide range of tools into the standard tool adapter.

Clamping system for round tubes up to a diameter of 170 mm

Produce with even more flexibility: with the new clamping technology, you have even more freedom in terms of the outer circle of round tubes.

Process reliability and operator support

One-cutting-head strategy

With the one-cutting-head strategy, you can process multiple material types and thicknesses with the laser without changing the cutting head.

Sensor system

Your machine is ahead of the game: sensors detect whether or not a part has been correctly removed.

Condition Guide

One glance is enough: thanks to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements that influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.

MobileControl app

Using the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.

Magnetic coupling

The magnetic coupling with bellows protects the cutting head. In the event of a collision, the cutting head deflects, which prevents structural damage. It can then be moved manually into the starting position again. This means that production can be resumed after a short time.

Dot Matrix Code

Fast and process reliable – the right way to label parts with a standardised 2D industry code using a laser.

Conveyor tables

Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.

Quality

FocusLine

No more manual adjustment: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.

PierceLine

PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.

TruTops Tube

With TruTops Tube, the software with an integrated 3D design module for excellent production reliability and accuracy, you can process even complex tube designs with great efficiency and speed.

TruTops Monitor

Record and analyse machine data, such as idle states, error messages, causes of malfunctions and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor informs you immediately of the cause, allowing you to respond quickly.

Software

The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

Loading

Minimise your setup times with the LoadMaster Tube loading unit. The practical bundle space automatically provides the unprocessed material. It is also possible to set up the LoadMaster at the front of the machine. This enables you to adapt the layout of the machine perfectly to your material flow.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes
  • Round tubes with a diameter of 152 mm to 170 mm can only be manually loaded.
  • Value for extended versions (option)
  • With PierceLine (option)

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