High-quality bevel cuts
TruLaser Tube 7000 with bevel cut
XXL laser tube cutting
With the flexible high-end machine, you can cover a broad range of parts and open up new areas of application for laser tube cutting. The machine cuts tubes and profiles with a diameter of up to 254 mm and wall thicknesses of up to 10 mm for mild steel
Diameter of up to 254 mm
Process parts with a diameter of up to 254 mm and wall thicknesses of up to 10 mm for mild steel.
Integration of subsequent processes
The TruLaser Tube 7000 can optionally take over further process steps such as tapping threads.
Sorted removal of finished parts
The part-removal station sorts your finished parts onto movable conveyor tables, into wire mesh boxes or into containers.
High-quality bevel cuts
The bevel cutting option enables high-quality bevel cuts of up to 45°.
Excellent process reliability
The state-of-the-art sensor system ensures the smooth running of your entire machining process.
Reliably good cutting results
The TruFlow Series CO2 laser and high-quality cutting data ensure the best possible results for every cut.
Furniture
More options for designers: the TruLaser Tube 7000 cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Shop fitting
Regardless of whether for single-unit or series production, the laser tube cutting guarantees maximum flexibility for the design of shop furniture.
Agricultural machinery
The TruLaser Tube 7000 fiber can process tubes with very thick walls. This is particularly beneficial for manufacturers of components for agricultural machinery, for example.
Fitness equipment
The automation solutions of the TruLaser Tube 7000 enable efficient production of high-quality components, such as fitness equipment, in series production. The laser guarantees long-lasting precision for tube processing.
Mechanical and apparatus engineering
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimise sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
TruLaser Tube 7000
| |
|---|---|
| Round tube | |
| Maximum outside diameter | 204 mm |
| Maximum outside diameter (optional) | 254 mm |
| Rectangular profile | |
| Maximum side length and outer circle diameter | 180 mm / 204 mm |
| Maximum side length and outer circle diameter (optional) | 220 mm / 254 mm |
| Maximum raw material length for automatic loading | |
| for LoadMaster Tube 6.5 m | 6500 mm |
| for LoadMaster Tube 9.2 m | 9200 mm 1 |
| Finished part length | |
| for unloading unit 3 m | 3000 mm |
| for unloading unit 3 m + 1.5 m | 4500 mm 1 |
| for unloading unit 4.5 m | 4500 mm 1 |
| for unloading unit 4.5 m + 1.5 m | 6000 mm 1 |
| for unloading unit 6.5 m | 6500 mm 1 |
| for unloading unit 6.5 m + 1.5 m | 8000 mm 1 |
| Workpiece weight | |
| Maximum path weight (standard/optional) | 25 kg/m / 37.5 kg/m |
| Maximum raw material weight with automatic loading | |
| with LoadMaster Tube 6.5 m | 150 kg |
| with LoadMaster Tube 6.5 m (optional) | 225 kg |
| with LoadMaster Tube 9.2 m | 150 kg |
| with LoadMaster Tube 9.2 m (optional) | 225 kg |
| Laser-specific data - TruFlow 2000 | |
| Maximum laser power | 2000 W |
| Maximum material thickness, mild steel | 8 mm |
| Maximum material thickness, stainless steel | 4 mm |
| Maximum material thickness, aluminium | 3 mm |
| Laser-specific data - TruFlow 2700 | |
| Maximum laser power | 2700 W |
| Maximum material thickness, mild steel | 10 mm 2 |
| Maximum material thickness, stainless steel | 5 mm |
| Maximum material thickness, aluminium | 4 mm |
| Laser-specific data - TruFlow 3600 | |
| Maximum laser power | 3600 W |
| Maximum material thickness, mild steel | 10 mm 2 |
| Maximum material thickness, stainless steel | 6 mm |
| Maximum material thickness, aluminium | 5 mm |
| Consumption values - TruFlow 2000 | |
| Average power input in production | 20 kW |
| Consumption values - TruFlow 2700 | |
| Average power input in production | 23 kW |
| Consumption values - TruFlow 3600 | |
| Average power input in production | 26 kW |
PDF <1MB
Technical data sheet
The technical data of all product versions as a download.
Optional functions can be used to tailor the TruLaser Tube 7000 to your needs.
Autonomy
Smart profile detection
With smart profile detection, you can load even profiles with challenging geometries automatically.
SeamLine Tube
SeamLine Tube identifies welding seams or markings in order to align each tube correctly on the machine. The function can also optionally scan the inside of the tube.
Flexible removal
The flexible part-removal station sorts your finished parts according to your needs: onto movable conveyor tables, into wire mesh boxes or into containers. Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
Expand your processing spectrum
Bevel cuts of up to 45°
Produce high-quality bevel cuts of up to 45°.
Technology package for tapping
The TruLaser Tube 7000 can optionally take over further process steps such as tapping threads. You have the choice of inserting various tools into the standard tool adapter for the tapping of threads.
Process reliability and operator support
One-cutting-head strategy
With the one-cutting-head strategy, you can process multiple material types and thicknesses with the laser without changing the cutting head.
Sensor system
Your machine is ahead of the game: sensors detect whether or not a part has been correctly removed.
MobileControl app
Using the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
Magnetic coupling
The magnetic coupling with bellows protects the cutting head. In the event of a collision, the cutting head deflects, which prevents structural damage. It can then be moved manually into the starting position again. This means that production can be resumed after a short time.
Dot Matrix Code
Fast and process reliable – the right way to label parts with a standardised 2D industry code using a laser.
Conveyor tables
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
Quality
FocusLine
No more manual adjustment: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
Spatter protection device
The spatter protection device protects the inside of your tubes from contamination, thereby saving reworking.
TruTops Tube
With TruTops Tube, the software with an integrated 3D design module for excellent production reliability and accuracy, you can process even complex tube designs with great efficiency and speed.
TruTops Monitor
Record and analyse machine data, such as idle states, error messages, causes of malfunctions and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor informs you immediately of the cause, allowing you to respond quickly.
Software
The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.
Loading
With the LoadMaster Tube loading unit, you can minimise your setup times. The practical bundle space automatically provides the unprocessed material. You can also work efficiently from lot size 1 – thanks to the swivel-mounted conveyor system, which is particularly suitable for small parts quantities, intermediate production and special profiles. It is also possible to set up the LoadMaster at the front of the machine. This enables you to adapt the layout of the machine to your material flow.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Footnotes- Value for extended versions (option)
- With PierceLine (option)
