Maximum productivity across the entire processing spectrum with minimal setup and programming effort.
The TruLaser Tube 7000 is your pro for laser tube cutting. This laser tube cutting machine offers exceptional flexibility for processing round tubes up to 273 mm in diameter, rectangular tubes with an outer circle of up to 290 mm, and square tubes up to 203 x 203 mm – and does so with significantly greater productivity than typical systems in this class.
The laser tube cutting machine not only impresses with its robust design. It also automates many inspection and correction steps to ensure quality directly in the cutting process. ScanLine, ObserveLine Comfort and ObserveLine Edge monitor raw material and cutting areas. They identify tolerances, residual slugs and pre-punched contours and take targeted action. This reduces the need for manual checks and rework. Process reliability and rate of good parts increase significantly.
Process round tubes up to 273 mm in diameter, rectangular tubes up to a 290 mm outer diameter, and square tubes up to 203 x 203 mm with extreme flexibility.
Highest basic dynamics, RapidCut and 9 kW increase your output and reduce the cost per part. Intelligent sensor systems and assistance systems minimise rejects.
Precise clamping systems and automatic step rollers support and guide the tubes and make precise laser cuts of up to 45° possible. This reduces follow-up processes.
Minimal set-up and TRUMPF cutting data ensure excellent quality from a lot size of just 1 piece.
Condition Monitoring reduces unplanned idle states. Plan maintenance in advance and minimise the risk of failure.
Flow drilling, tapping and twist drilling carried out directly during the process reduces parts handling and sources of error.
Furniture
More options for designers: the TruLaser Tube 7000 cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Agricultural machinery
The TruLaser Tube 7000 can process tubes with thick walls. This is particularly beneficial for manufacturers of components for agricultural machinery, for example.
Fitness equipment
The automation solutions of the TruLaser Tube 7000 enable the efficient production of high-quality components such as fitness equipment. The laser guarantees long-lasting precision for tube processing.
Mechanical and apparatus engineering
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimise sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
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TruLaser Tube 7000
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| Round tube | |
| Maximum outside diameter | 273 mm 1 |
| Rectangular profile | |
| Maximum side length and outer circle diameter | 254 mm / 290 mm |
| Maximum raw material length for automatic loading | |
| for LoadMaster Tube 6.5 m | 6500 mm |
| for LoadMaster Tube 9.2 m | 9200 mm |
| for LoadMaster Tube 12.5 m | 12500 mm 2 |
| Finished part length | |
| bei Entladeeinheit 6 m | 6000 mm |
| for unloading unit 6.5 m | 6500 mm |
| for unloading unit 8 m | 8000 mm |
| bei Entladeeinheit 9,2 m | 9200 mm |
| bei Entladeeinheit 12,5 m | 12500 mm |
| Workpiece weight | |
| Maximum path weight (standard/optional) | 40 kg/m 3 |
| Maximum raw material weight with automatic loading | |
| with LoadMaster Tube 6.5 m | 260 kg |
| with LoadMaster Tube 9.2 m | 370 kg |
| with LoadMaster Tube 12.5 m | 370 kg |
| Laser-specific data - TruFiber 6001 | |
| Maximum laser power | 6000 W |
| Max. material thickness, mild steel | 14 mm / 10 mm |
| Max. material thickness, stainless steel | 10 mm / 8 mm |
| Max. material thickness, aluminium | 10 mm / 8 mm |
| Maximum material thickness, copper | 5 mm |
| Maximum material thickness, brass | 5 mm |
| Consumption values (average power input in production) | 12 kW |
| Laser-specific data - TruFiber 9001 | |
| Maximum laser power | 9000 W |
| Max. Materialdicke Baustahl | 14 mm / 10 mm |
| Max. Materialdicke Edelstahl | 12.5 mm / 8 mm |
| Max. Materialdicke Aluminium | 12.5 mm / 8 mm |
| Max. Materialdicke Kupfer | 5 mm |
| Max. Materialdicke Messing | 5 mm |
| Verbrauchswerte (Mittlere Leistungsaufnahme in der Produktion) | 14 kW |
Quality
SeamLine Tube detects weld seams automatically and aligns tubes precisely. The Touchpoint user interface selects the parameters automatically, reducing operating effort and increasing process reliability. Additionally, this function ensures even more reliable seam detection and can automatically adjust cutting parameters around the weld seam area. This is how an automated and robust machining process works to your advantage.
ScanLine uses light section sensors to measure and balance out raw material tolerances. Quality Pilot evaluates the raw material quality at the start of the process and decides whether and how often ScanLine should take a measurement. This avoids unnecessary measuring cycles, saves time and also ensures part quality.
The spatter protection device for round tubes ensures that the inside of tubes are clean, reducing rework.
Automatically checks whether slugs have fallen out of the cut contours in the tube. This increases safety and quality in the process, along with the good parts rate.
PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening processing times.
The Spatter Guard spares you the trouble of rework as it minimises the build-up of slag on the inside of the tube. To achieve this, it applies a release agent parallel to production. This improves the finish of round tubes and also of closed sections.
Expand your processing spectrum
The TruLaser Tube 7000 processes bevel cuts of up to 45°. This reduces downstream processing steps, e.g. for weld edge preparation, creates design freedom and enables innovative tube designs.
With smart profile detection, you can load even profiles with challenging geometries automatically.
It detects existing contours in tubes and aligns the cutting program precisely with them. Users can also process prefabricated or partially processed profiles safely and precisely.
Integrate flow drilling, tapping and twist drilling directly into the tube laser. The integrated work steps reduce subsequent work steps and parts handling, reduce the possibility of errors and increase the added value of a machine.
The swivel-mounted conveyor system with a length of up to 12.5 metres demonstrates its advantages in intermediate production and for open and special profiles in particular.
The TruLaser Tube 7000 processes and unloads tubes with a loading length of up to 12.5 m. Optimum nesting allows you to make much better use of your raw material. This reduces scrap and lowers your material costs. Finished parts of maximum loading length are unloaded reliably and safely.
Process reliability and operator support
The integrated magnetic coupling with bellows protects the cutting head against potential damage and dirt, especially in the event of a cutting head collision. This means that production can continue without the need for readjustment or calibration.
Save cutting gas and increase process reliability: The innovative nozzle with patented nozzle geometry enables you to save an average of 33% cutting gas during high-pressure cutting of wall thicknesses from 1 to 3 mm. The increased nozzle spacing also increases process reliability.
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. Finished parts can be sorted into different positions, with the unloading area also serving as a material buffer.
Your machine thinks for itself. During the loading operation, the machine checks whether the correct tube has been loaded. The clamping system with automatic power control always clamps tubes centrically without deforming them. The machine also detects whether a part has been ejected correctly during unloading.
Label your parts quickly and reliably with a standardised industry code – the Dot Matrix Code makes this possible.
Economic and easy to operate
The rigid machine frame and precise tube guides simultaneously provide particularly quick processing and high quality in the finished part.
The open machine concept and intelligent beam protection (laser class 1) offer optimum accessibility and enable fast, ergonomic loading and unloading of profiles and tubes manually, automatically or by crane.
You can complete tasks on the machine especially quickly with the Touchpoint HMI. Functions can be learned intuitively via the large touch display, you simply operate the machine by hand.
RapidCut allows the high feed rates of the solid-state laser to be used for smaller contours. RapidCut speeds up the process by a factor of 4 and ensures shorter throughput times.
Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
The clamping system with continuous sensor monitoring adapts to every tube geometry and always aligns your tube centrically. The automatic power control ensures that even thin and unstable tubes are not deformed.
To ensure the full power reaches the tube: with TRUMPF laser tube cutting machines, you can make full use of even high laser power levels. The TruFiber laser with up to 9 kW not only promises high feed rates, but more importantly processes the workpiece to the highest level of productivity.
Programming Tube
Using the 3D software Programming Tube, you can quickly, easily and intuitively create NC programs. Strong automated processes reduce the time and effort needed for programming. The software offers flexible data import procedures and efficient design – and provides step-by-step support.
Oseon
Manage and keep track of all the relevant procedures of your sheet metal processing in just one system: you will optimise your workflows and develop your production's potential with Oseon.
Smart View for machine tools – connect your machine and reap the benefits
Smart View is now available free of charge when you purchase a new machine. Smart View automatically displays relevant operation data for your machine tools. Simply click on your dashboard to get an initial comprehensive insight into the performance of your TRUMPF machines.
Software
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
Loaded – even in XXL
The LoadMaster Tube for a loading length of 12.5m feeds the raw material to the machine fully automatically. The swivel-mounted conveyor system with a length of 12.5 metres demonstrates its advantages in intermediate production and special profiles in particular. Alternatively, the LoadMaster Tube can also be mounted on the front of the machine. This allows you to adapt the layout of the machine to your material flow.
Tube storage system with a storage connection
With loading automation you can link the TruLaser Tube machines fiber to a tube storage system. This allows you to load the laser tube-cutting machine fully automatically and unattended. How does it work? A tilt-and-lift station takes the cartridge with the raw material from the store and transfers it to the conveyor unit. This is directly connected to the LoadMaster Tube.
Unloading and sorting
The unloading automation interface with longitudinal conveyor belt was developed specifically for the automated unloading of finished parts on the TruLaser Tube machine. It comprises both mechanical and digital components, including a longitudinal conveyor belt. You can flexibly connect the automation of an integrator to this interface to suit your requirements.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
- Manuelles Beladen von Rundrohren mit Durchmesser > 254 mm. Kein Beladen über LoadMaster Tube möglich.
- Minimale Beladelänge für LoadMaster Tube 12,5 m beträgt 5.900 mm.
- Maximales Fertigteilgewicht in Abhängigkeit zur gewählten Ausschleussstation sowie das maximale Beladegewicht bei LoadMaster Tube 12,5 m ist zu beachten.
Increased security through seamless support along the entire process chain
A fully automated tube processing chain helps you to counter skills shortages, save money and to tap into new business areas. From laser tube cutting and tube bending to 3D laser cutting. We provide support with setting up your tube processing production system!
