With short setup times and high availability, you benefit from high cost-effectiveness over the entire service life of the system. The system is characterised by its compact design, high speeds, higher process reliability and short coil change times. Coils up to 25 t in weight and up to 2150 mm in width can be accommodated as standard.Winders
The highest productivity and best part costs for series production
Broad range of variants in series production: many customers find themselves facing this challenge – regardless of whether they manufacture small, medium, or large quantities. That's where the TruLaser 8000 Coil Edition, a highly productive and flexible laser blanking system from TRUMPF, comes in. Sheet metal processors often use press lines for series production, but have to manufacture bending tools for each new product variant – an expensive and time-consuming process. Tool-free and flexible processing with a laser directly from the coil saves time, materials and money. But even compared to conventional laser cutting from the sheet, laser cutting from the coil offers massive advantages in terms of cost and efficiency.
Equipped with an ARKU precision leveller, the ARKU belt system together with tried and tested TRUMPF quality combine to form a highly automated, turn-key entire system with many advantages for customers. In collaboration with SIEMENS, an innovative control was developed – from coil unwinding, aligning and laser cutting to completely integrated, robot-based component removal. The entire system programming up to robot removal is done by TruTops Boost.
Every sheet comes from a coil. Enjoy the benefits of a significantly reduced procurement price for coils as opposed to sheet goods.
Continuous nesting optimally utilises your materials, which in turn significantly reduces scrap and thus component costs.
Within one very short cycle (less than 10 seconds), new material is brought into the machine via conveyor, the portion that is cut is transported to the unloading place, and at the same time, the scrap material is disposed of.
The integrated robot and gripper system allows for significantly quicker discharge times and flexibility when it comes to removing components.
The laser blanking system from TRUMPF demonstrates its strengths in the production of aluminium or steel hot-formed B-pillars.
Automotive door ring
The TruLaser 8000 Coil Edition is ideal for manufacturing aluminium or steel door rings in the automotive industry.
Automotive battery tray
The use of a laser blanking system is also suitable for the production of battery trays in the automotive sector.
TruLaser 8000 Coil Edition
|X axis||4000 mm|
|Y axis||2500 mm|
|Z axis||116 mm|
|Coilaußendurchmesser||von 800 mm bis 2000 mm|
|Coilinnendurchmesser||508 mm / 610 mm|
|Maximum carrying capacity||220 kg|
|Max. horizontale Reichweite||2701 mm|
|Repetition accuracy||0.08 mm|
|Minimum part size||300 mm x 200 mm|
|Maximum part size||2500 mm x 1250 mm|
|Maximum part weight||100 kg|
The technical data of all product versions as a download.
The brushing station continuously removes sticking slag from the slats, thereby reducing machine downtime to a minimum.
PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.
By extending the carrying capacity of the winders to 25 t, you reduce the number of coil changes and thus increase productivity.
An additional robot increases flexibility in the material flow and significantly shortens unloading times.
The crop shears simplify the disposal of the often dirty first winding of a coil and, if necessary, allow coils to be replaced without having to rewind them
The larger coil width means that even large components can be nested efficiently.
The residual cut material is efficiently transported to the container via waste conveyor belts. The system can be flexibly integrated into your scrap logistics.
Benefit from automated component storage via warehouse systems. Cut parts can be automatically returned to warehouse systems, for example to feed them to further production steps later such as automated press brakes.
Through program control, the automatic nozzle changer inserts the correct nozzle. Worn nozzles can also be replaced automatically.
Process reliability and operator support
Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.
Clean protective glass ensures high cut quality in the long term. A sensor constantly monitors the state of the protective glass so that you know when it must be changed. Cleaning and replacement are only carried out when required, saving costs.
AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. This results in fewer waste parts and lower material costs for you. The operator can switch AdjustLine on or off at any time – programming is not required.
Using the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to view different machine information at various places in the machine work environment or to change the program.
The Dot Matrix Code function enables parts to be labelled quickly and with process reliability using a standardised industrial code. Within seconds, the laser in your laser flatbed machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code serves, for example, to call up the corresponding program at the next machine.
The user interface, which has won numerous awards, makes the machine particularly easy to use. Tasks are completed considerably faster. New functions can be learned intuitively via the large touch display.
The EdgeLine Bevel function can now do even more: Cut chamfers and indentations, and round off edges directly on your laser cutting machine. You can thus reduce the amount of work required for additional process steps and prevent sharp-edged sheet metal. Simple and quick programming from EdgeLine Bevel supports your range of applications. This specifically means that you can process chamfers with different angles and indentations in several sizes. In addition, rounded edges improve the visual appearance of your components and reduce the risk of cuts.
Construct and program your laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes. You also always have an overview of all manufacturing orders and order-based work.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.