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TruPrint 2000, economical 3D printing in premium quality from TRUMPF
TruPrint 2000, economical 3D printing in premium quality from TRUMPF
3D printing systems

TruPrint 2000

Economical 3D printing with premium quality

Make the most of cost-efficient 3D printing in premium quality

With its small 55-µm laser beam diameter, the TruPrint 2000 provides a high-quality printing result which impresses with its surface quality and level of detail. It offers a build volume (cylinder) of 200 mm in diameter and a height of 200 mm. The fullfield multilaser with two 300-watt fibre lasers from TRUMPF – which scan the entire build area – mean that you can also rely on top productivity. Melt Pool Monitoring and comprehensive process monitoring ensure top quality standards. The production process with the TruPrint 2000 is geared towards a closed powder circuit under shielding gas. This allows for easy, practical handling, as well as top occupational safety.

Highly productive premium component quality

The fullfield multilaser with 55-µm beam diameter allows the machine to work in a highly productive manner, and to achieve high-quality printing results.

Low part costs

A perfectly coordinated machine concept allows for series components to be manufactured cost efficiently.

Top quality standards

Melt Pool Monitoring and comprehensive process monitoring allows you to maintain the component quality at a consistently high level.

Simple operation

The inert, closed powder circuit ensures easy, practical parts and powder handling under shielding gas.

Discover all TruPrint 2000 functions in our 3D product animation
Our product expert provides a quick look into the machine concept (at formnext 2019)
TruTops Print software - See the simple data preparation with the TRUMPF Build Processor for the TruPrint machines
TruPrint 2000 machine with powder preparation station
TruPrint 2000 with powder preparation station

The inert machine concept of the TruPrint 2000 with powder preparation station, provides extremely easy powder and parts handling under shielding gas. This is how the printed component is inertly unpacked directly in the machine with the integrated powder feeder. The excess powder is collected in the overflow bin. This is placed in the powder preparation station, to sieve the powder for reuse into the supply cylinder, under shielding gas. The powder circuit closes – the user does not come into contact with the powder.

Integrated powder feeder of the TruPrint 2000 machine
Integrated powder feeder

After the LMF process, the finished component is freed from the powder within the process chamber with the integrated powder feeder. The substrate plate size of 200 mm in diameter allows for simple and practical handling inside the machine. This way, the necessary periphery is limited to a minimum: industrial powder management with the powder preparation station.

Fullfield multilaser of the TruPrint 2000
Fullfield multilaser

The fullfield multilaser (2 x 300 W) enables exposure of all lasers in the entire build volume thereby reducing production times per component. To achieve maximum precision, calibration of the multi-laser scan fields to each other is performed fully automatically. Additionally, the 55-µm beam diameter allows you to achieve a very high surface quality and level of detail. The low degree of surface roughness also saves you the need for reworking.

TruPrint 2000 Melt Pool Monitoring display
Melt pool monitoring

Deviations in the laser metal fusion process can be detected early on via sensors, and critical areas of the component can be visualised. You can also monitor all weld pools in parallel – this is especially helpful with the fullfield multilaser option. Melt Pool Monitoring reduces outlay in the application and development of certified processes which need to be evidenced. Quality assurance is supplemented with Powder Bed Monitoring as well as the status data of the machine.

Amorphous metals

The TruPrint 2000 enables industrial processing of amorphous metals. These metals feature exceptional strength combined with high elasticity, corrosion resistance and biocompatibility. Wall thicknesses can then be reduced and bionic structures used in component design. This results in lower component weights and shorter production times. Image source: Heraeus AMLOY

Spine cages manufactured with the TruPrint 2000

Spine cages

The TruPrint 2000 allows you to always achieve premium component quality in accordance with the most stringent of medical standards. Surface roughness improves osseointegration between bone and implant. Additive manufacturing allows you to achieve a new level of freedom in design, which allows for additional functionalisation. Additively manufactured spine cages allow patients to benefit from a faster healing process and noticeably improved long-term stability.

Removable partial dentures (RPDs)

Removable partial dentures (RPDs)

The small 55-µm beam diameter of the TruPrint 2000 laser allows you to achieve a very high surface quality and level of detail; this is, above all, a huge advantage for dental components. The low degree of surface roughness also saves you the need for reworking.

Knee implant

With the small 55-µm laser beam diameter of the TruPrint 2000, you benefit from a level of detail which is especially suitable for medical implants such as the femoral component of a total knee replacement implant. This is because additive manufacturing allows for the most intricate of lattice structures to be printed; osseointegration improves significantly.

Gearwheel 3D printing

3D-printed tool inserts for injection moulding

Extremely delicate cooling channels such as those found in tool inserts with conformal temperature control can be printed using the 55-µm beam diameter of the TruPrint 2000. This improves cooling of the injection moulding tool which allows the cycle time for manufacturing gearwheels to be significantly reduced.

CMF implant - cranial plate

The TruPrint 2000 enables you to manufacture individual implants that meet the highest quality standards in a specialist production environment. High-precision components using the Ti6Al4VELI material can be printed cost-effectively within a very short time using an "on demand" system, also as series production when required.

Expansion sleeve

A printed expansion sleeve made of the amorphous metal AMLOY ZR01 (AMZ4) is lightweight, which is made possible by the material's high elasticity and strength, especially when compared to crystalline materials. Complex geometries can also be printed directly in a component, eliminating the need for single parts within an assembly. Created by Heraeus AMLOY

TruPrint 2000
Build volume (cylinder) Diameter 200 mm x 200 mm Height
Effective build volume (standard) Diameter 200 mm x 200 mm Height
Processable raw materials Metal powders for welding, such as stainless steels, tool steels and aluminium, nickel-base, cobalt-chrome or titanium metal alloys, amorphous metals. Current availability of materials and their parameters available on request.
Preheating (standard) Down to 200 °C
Maximum laser power at the workpiece (TRUMPF fibre laser) 300 W
Beam diameter (standard) 55 μm
Layer thickness 20 - 100 μm
Connection and consumption  
Electrical connection (voltage) 400/460 V
Electrical connection (current intensity) 32 A
Electrical connection (line frequency) 50 Hz / 60 Hz
Shielding gas Nitrogen, argon
Structural design  
Dimensions (W x H x D) 2180 mm x 2030 mm x 1400 mm
Weight (including powder) 3200 kg
Software image TruTops Print, TRUMPF

TruTops Print

TRUMPF provides the suitable software solution with TruTops Print so you can get the best out of the TruPrint machines. The modern user interface summarises all functionalities in a clear overview and facilitates quick access to all functions. Maximum efficiency and productivity with optimum printing quality, reproducibility and support-reduced overhang construction are ensured thanks to the high degree of flexibility and the individual options for data preparation, such as z-segmentation, as well as the intuitive and clearly arranged parameter management with fully accessible parameters. The high quality of the generated vector data in the WZA file format can be verified with the integrated BuildJob Viewer.

Data preparation suitable for your workflow

TruTops Print is already connected with numerous CAD/CAM systems for a seamless data preparation workflow. This offers you the greatest possible flexibility when selecting the data preparation software. Decide for yourself which solution suits your workflow perfectly.

Multilaser option

Increase your productivity with the multilaser option: two TRUMPF fibre lasers, each with an output of 300 W and a 55-µm beam diameter can simultaneously carry out exposure of the build area and thereby generate up to 80% more parts in the same time, with flexibility. As such, you can ensure that parts are available more quickly and maximise flexibility when processing customer orders. As every contour is exposed by a laser, no "seam marks" are created. With the fullfield multilaser you can achieve 100% overlap coverage. The Automatic Multilaser Alignment option automatically monitors and calibrates the multilaser scan fields to each other during an ongoing build job to ensure optimum quality of the multilaser components.

Powder Bed Monitoring option

You can automatically monitor the powder bed via an integrated camera in the TruPrint component chamber and the automatic image processing function. This means that you have a constant overview of the state of the component and can analyse the quality parameters layer-by-layer.

Melt Pool Monitoring option

Deviations in the laser metal fusion process can be detected early on via sensors, and critical areas of the component can be visualised. You can also monitor all weld pools in parallel – this is especially helpful with the fullfield multilaser option.

Calibration options

Various options are available for your TruPrint to meet verification requirements. Laser power calibration - also for multilasers, focus position measurement and scan field calibration - enables you to measure, recalibrate when necessary, and document your measurement results.

TRUMPF monitoring solutions

Monitoring

With TRUMPF's intelligent monitoring solutions, you can monitor, analyse and calibrate the LFM process of the TruPrint machines with ease. You can then manufacture even more efficiently and achieve higher component quality. The professional monitoring process makes it possible to display and analyse sensor-based data. The product range comprises solutions for monitoring the process, condition, and performance. The monitoring results can be seen directly on the HMI of the TruPrint machine or can be analysed offline via the Monitoring Analyzer. With TruTops Monitor, you not only get transparency, but also the option to have remote access via PC or tablet. Furthermore, the OPC UA interface provides full flexibility to connect to your own software solution. With the additionally available calibration functions, you can check the process-relevant parameters for optimal production conditions before the start of the build job.

The inert machine concept of the TruPrint 2000 with powder preparation station, provides extremely easy powder and parts handling under shielding gas. The closed circuit means that contact with the powder is effectively avoided, and a high level of occupational safety provided. The material also does not degrade due to the minimal contact with oxygen.

TRUMPF powder for 3D printing systems

Powders and parameters

High-quality metal powders are the basis for reliable process conditions in additive manufacturing. The combination of recommended powders and the correct parameters creates high-quality material properties for 3D-printed components.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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3D printing in dental technology

With extensive industry know-how in the dental sector, sophisticated 3D metal printers, software, services and partners, TRUMPF provides a complete package for additive manufacturing of dental prostheses.

3D printing amorphous metals

Strong and yet highly elastic: amorphous metals (metallic glasses) are THE new super material for 3D printing of numerous high-tech applications.

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