Fully automated bending perfection - for complex sheet metal parts and maximum productivity in the Smart Factory
Imagine a production facility where every challenge becomes an opportunity – complex shapes are achieved effortlessly, perfect surfaces are a matter of course, and short cycle times are standard. The TruBend Center Series 7000 sets new standards in panel bending – the process enables mark-free bending for immaculate results and offers maximum flexibility for changing lot sizes, materials and tasks. Precise and efficient processes are guaranteed, while intuitive automation removes uncertainties and makes getting started easy – without any hurdles. As an option, the system can be integrated directly into interlinked production lines to increase the efficiency of your production. Because automation shapes the future.
Because automated material handling, flexible gripper systems and tool changers, as well as a wide range of software, enable networked, automated processes.
Because fully automatic manipulation of parts and quick edge direction changes enable maximum efficiency and short cycle times.
Because intuitive operation and easy offline programming with the TRUMPF TecZone Bend software make even complex sheet metal parts accessible.
Because the patented angle sensor ACB angle measuring system automatically corrects every bend, helping to ensure permanently high part quality.
Because quick solutions are essential in everyday production, technical support, targeted training courses, and high-quality TRUMPF bending tools ensure smooth processes.
Mild steel drawer, sheet thickness 0.6 mm
High repeatability for complex shapes and large series.
Mild steel housing cover, sheet thickness 3 mm
All angles can be bent with the usual precision and reliability, even when using thicker sheets.
Stainless steel drawer, sheet thickness 1 mm
Radius bending with double sheet – extra stability with the same sheet thickness.
Stainless steel screen trim, sheet thickness 1 mm
Special studs enable the components to be easily clicked together – perfectly prepared for subsequent laser welding.
Mild steel pillar panelling, sheet thickness 0.8 mm, made of 2 parts
High accuracy enables innovative connection options.
Mild steel guard plate, sheet thickness 1 mm
Surface-friendly bending ensures that even sensitive or coated sheets remain free of marks or scratches.
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TruBend Center 7020
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TruBend Center 7030
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| Machine | ||
| Maximum bending length | 2163 mm | 3123 mm |
| Minimum bending length | 200 mm | 200 mm |
| Maximum box height | 350 mm | 220 mm |
| Maximum part size | 2160 mm x 1500 mm | 3120 mm x 1500 mm |
| Maximum part diagonal | 2640 mm | 3460 mm |
| Minimum bending depth (standard tool) | 145 mm | 145 mm |
| Min. Biegetiefe (einschwenkbares Niederhalterwerkzeug) | 30 mm | 30 mm |
| Max. Materialdicke Stahl | 3 mm (400 MPa) | 3 mm (400 MPa) |
| Maximum material thickness, stainless steel | 2.2 mm (700 MPa) 2 | 2.2 mm (700 MPa) 1 |
| Maximum material thickness, aluminium | 4 mm | 4 mm (265 MPa) |
| Minimum material thickness | 0.4 mm | 0.4 mm |
| Anschlussleistung | 53.4 kVA | 80 kVA |
| Durchschnittliche Leistungsaufnahme | 10 kW | 15 kW |
| Geräuschpegel | 73.4 dB | 78.8 dB |
| Betriebssteuerung | Windows Embedded Standard 10 | Windows Embedded Standard 7 |
| Loading cart with storage connection | ||
| Maximum sheet size | - | 3050 mm x 1525 mm |
| Max. loading cart load | - | 3000 kg |
| Loading height incl. pallet, floor-mounted version | - | 179 mm |
| Loading height incl. pallet, flush-mounted version | - | 179 mm |
| Loading and unloading unit | ||
| Suction area folded in (suction cup) | - | 120 mm x 220 mm |
| Suction area folded out (suction cup) | - | 120 mm x 1100 mm |
| Max. blank size | - | 3120 mm x 1600 mm |
| Min. blank size | - | 300 mm x 200 mm |
| Dimensions, weights | ||
| Length | 5200 mm | 6490 mm |
| Width | 4855 mm | 5327 mm |
| Height | 3326 mm | 3345 mm |
| Maschinenhöhe (Niederhalter) | 3328 mm | 3270 mm |
| Min. hall height | 4260 mm | 4300 mm |
| Weight | 21500 kg | 31600 kg |
The TruBend Center Series 7000 is the automated pro, ensuring maximum flexibility, precision, and efficiency in panel bending. Swivel bending enables economical, mark-free processing of even complex sheet metal parts – with extremely short cycle times. This makes the series perfect for the highest demands in terms of quality, productivity, and speed.
ACB Laser ensures maximum precision and repeatability when bending – without any rework. The optical system detects the exact angle using a non-contact method, and corrects it in real time. This reduces sources of error and rejects, regardless of the component complexity. Decision-makers benefit from consistently high part quality and lower costs, while operators can depend on an automated, reliable process.
The 2D code or Bluetooth scanner allows you to load the appropriate bending program in next to no time. This speeds up work preparation, minimises errors and ensures a smooth start to production – even with frequent program changes.
An additional screen on the control allows parallel programming and paperless work directly on the machine. All important information is available at a glance – ensuring efficient and transparent processes. This prevents redundant processes, media discontinuity, and information loss in everyday production.
The On-Demand Drive supplies your TruBend Center machine with the exact amount of energy required – it only runs during the bending process, otherwise, the hydraulics are idle and consume no energy. The system is particularly economical, fast, and very quiet, while also ensuring low operating costs and a pleasant work environment.
The optional magnetic or gripper module is part of the 2-axis part manipulator and can reliably handle components where conventional suction cups reach their limits. Even the smallest or most complexly shaped parts are handled safely, reducing the number of rejects. This ensures process reliability and flexibility in production – regardless of the component geometry.
The optional 3-surface suction module of the 2-axis manipulator ensures safe, flexible part handling – even in the case of challenging bending geometries and small suction surfaces. Parts are manipulated by one of the 3 suction surfaces. This achieves maximum process reliability and reduces the operator involvement and potential sources of error.
The TruBend Center Series 7000 can be integrated seamlessly into existing software landscapes and monitoring tools. The open interfaces also allow connections to third-party systems. This allows you to avoid isolated applications, maintain an overview of all production processes, and respond flexibly to new requirements in networked production.
The automatic ENW tool clamp on the TruBend Center 7030 optimises the process when changing the ENW tools, boosts process reliability and enhances the efficiency of the entire automation. Problems caused by manual clamping processes, such as time losses or operating errors, are effectively solved as a result.
The UBW90 tool set for the TruBend Center 7030 allows even 4 mm thick mild steel to be bent precisely over a length of up to 2.50 m. This facilitates new applications and reliably overcomes material thickness and length limitations. Restrictions on heavy or large-format components are a thing of the past.
TecZone Bend
Save yourself time and increase quality during the automatic creation of your programs on the basis of 2D or 3D data. Using TecZone Bend, the programming system for the automatic offline programming of TruBend Center panel benders.
Software
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your smart factory.
The extra blank holder tool enables you to also manufacture very narrow profiles or components with deformations close to the bending lines. If required, the machine automatically swivels in the tools from above. This does not require replacement of modification of the available standard blank holders. This avoids restrictions on narrow bending contours and frequent tool changes.
Extra bending tools can be positioned automatically to bend flanges or offset bends. When needed, the tools move automatically to the correct position from their parking position on the side, and process the sheet.
You can easily produce nestings with inner edges thanks to the horn blank holders. The horn tools extend and retract automatically at an angle. This means that the blank holder can move downwards without causing a collision between the tool and the bend. This means that even components with inner edges can be manufactured without any problems or collisions.
More bending freedom: Benefit from our comprehensive range of bending tools or have special tools created to your requirements. This also allows special customer requirements to be implemented flexibly and cost-effectively.
Automatic loading and unloading
Automatic loading and unloading makes the TruBend Center 7030 even more productive. The loading unit picks up the blanks on the loading unit parallel to production and automatically feeds them to the machine. The loading cart ensures the perfect flow: You simply place several blanks on pallets there, and the machine works through them. The machine uses two conveyor belts for unloading, and can either buffer the produced components individually or in sync, depending on the component size. You can also connect a robot for removing parts in an automated way.
Storage connection
You can organise your material handling in line with your requirements with the TruStore 3030 store or a STOPA large-scale storage system. The storage connection perfectly complements the loading and unloading unit of the TruBend Center 7030 panel bender, making you more productive.
Automation solution with Starmatik
With the robot on a movable transverse rail, the TruBend Center is loaded fully automatically and can bend sheets up to 3 meters in length. Unloading can also be fully automated, and the robot can even stack different orders on different pallets. The configuration is tailored to your needs. If required, you can add a storage connection, centering station, gripper and tool change along with a regripping station and other sheet processing processes. The entire solution can be programmed offline.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
- 3 mm möglich bei einer max. Länge 2000 mm
- 3 mm möglich bei einer max. Länge von 1400 mm
