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TruBend Cell 5000
TruBend Cell 5000
Bending machines

TruBend Cell 5000

Productive universal bending cell

TruBend Cell 5000 with vacuum gripper
TruBend Cell 5000 with vacuum gripper
Bending machines

TruBend Cell 5000

Vacuum gripper for large components up to 100 kg

TruBend Cell 5000 with ToolMaster
TruBend Cell 5000 with ToolMaster
Bending machines

TruBend Cell 5000

Automatic tool change

Productive universal bending cell

Easy programming, fast automated bending: The TruBend Cell 5000 is the perfect solution for all those who value productive and flexible automation, for the widest possible range of parts. The quality remains consistently high. With the newest series of the bending machine TruBend 5000, the bending cell is state of the art, for example in the areas of programming and angle measurement. Select the bending machine and BendMaster according to your individual range of components. You also have maximum freedom in the design of the material flow using conveyor belts and pallet conveyors.

Perfectly programmed

You will love the programming system TecZone Bend – it is extremely fast and easy to use.

Wide range of components

Process small and large parts weighing up to 100 kg – thanks to the gripper and vacuum gripping technology

Precise angles

First part, perfect part – thanks to ACB Laser and ACB Wireless

Twice as good

BendMaster 60 and BendMaster 150: the right automation solution for every range of parts

Saves time

The automatic gripper change means you always have the right gripper

Simple setup changes

The ToolMaster can change the tool automatically for every new program in just a few seconds.

TruBend Cell 5000: productive universal bending cell
TruBend Cell 5000 with storage connection
TecZone Bend
TruBend Cell 5000 with BendMaster 150
Carrying capacity of 150 kg with the BendMaster (150)

TruBend Cell 5000, BendMaster with 60 kg carrying capacity
Carrying capacity of 60 kg with the BendMaster (60)

Sheet sensor for fine position recognition

Sheet sensors detect the precise position and guarantee that components are recorded reliably. An additional centring station is no longer necessary.

TruBend Cell 5000 with adjustable medium multi-gripper

TruBend Cell 5000 with adjustable medium multigripper

For large parts, TRUMPF offers numerous grippers with vacuum technology, including multiple-circuit suction cups that can be individually controlled and multi-grippers that can be individually adjusted

TruBend Cell 5000, pivoted-jaw gripper

TruBend Cell 5000 with pivoted-jaw gripper

The pivoted-jaw gripper enables the automated bending of small components. Its linear and rotary axes reduce time-consuming regripping. For large parts, TRUMPF offers numerous grippers with vacuum technology, including multiple-circuit suction cups that can be individually controlled and multi-grippers that can be individually adjusted.

Multigripper small on the TruBend Cell 5000

The adjustable multigripper small is suitable for smaller parts. Quick-release fasteners enable you to adjust it to the part in a few simple steps. With its 180-degree rotation unit, it also significantly reduces valuable cycle time when bending nests.

Machine                    
Press force 1300 kN 1700 kN 2300 kN 2300 kN 1300 kN 1300 kN 1700 kN 1700 kN 3200 kN 3200 kN
Bending length 3230 mm 4250 mm 4250 mm 4250 mm 3230 mm 3230 mm 4250 mm 4250 mm 4420 mm 4420 mm
Width between columns 2690 mm 3680 mm 3680 mm 3680 mm 2690 mm 2690 mm 3680 mm 3680 mm 3680 mm 3680 mm
Usable open height 615 mm 615 mm 615 mm 615 mm 615 mm 615 mm 615 mm 615 mm 615 mm 615 mm
Throat depth 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm 420 mm
Speeds                    
Rapid downward movement 220 mm/s 220 mm/s 220 mm/s 220 mm/s 220 mm/s 220 mm/s 220 mm/s 220 mm/s 220 mm/s 220 mm/s
Maximum Y press operation 10 mm/s 10 mm/s 10 mm/s 10 mm/s 10 mm/s 10 mm/s 10 mm/s 10 mm/s 10 mm/s 10 mm/s
BendMaster (60)                    
Maximum carrying capacity - - - - 60 kg - - - - -
Maximum sheet weight - - - - 40 kg - - - - -
Maximum blank dimension - - - - 1000 mm x 2000 mm - - - - -
Minimum sheet thickness - - - - 0.7 mm - - - - -
BendMaster (150)                    
Maximum carrying capacity - - - 150 kg - 150 kg - 150 kg - 150 kg
Maximum sheet weight - - - 100 kg - 100 kg - 100 kg - 100 kg
Maximum blank dimension - - - 3000 mm x 1500 mm - 3000 mm x 1500 mm - 3000 mm x 1500 mm - 3000 mm x 1500 mm
Minimum sheet thickness - - - 0.7 mm - 0.7 mm - 0.7 mm - 0.7 mm
Dimensions and weights                    
BendMaster weight - - - 784 kg - 784 kg - 784 kg - 784 kg
Weight, basic machine 11800 kg 17850 kg 19850 kg 19850 kg 11800 kg 11800 kg 17850 kg 17850 kg 23400 kg 23400 kg
TruBend machine 3980 mm x 1900 mm x 2840 mm 4970 mm x 1900 mm x 3000 mm 5140 mm x 2055 mm x 3000 mm 5140 mm x 2055 mm x 3000 mm 3980 mm x 1900 mm x 2840 mm 3980 mm x 1900 mm x 2840 mm 4970 mm x 1900 mm x 3000 mm 4970 mm x 1900 mm x 3000 mm 5180 mm x 2055 mm x 3200 mm 5180 mm x 2055 mm x 3200 mm
Floor track of each 2000 mm element - - 320 kg 320 kg 320 kg 320 kg 320 kg 320 kg 320 kg 320 kg

Speed

ToolMaster

You can set up your bending machine automatically for each new program with the automatic ToolMaster tool change system, thereby increasing the machine utilisation rate.

Multigripper

The adjustable multigripper, part of the latest generation of the TruBend Cell 5000, makes complex gripper construction a thing of the past. You can create your gripper configuration in just a few minutes in the TRUMPF offline programming system. Using the setup plan, the multigripper can be adapted to the component geometry in just a few steps. You benefit from significantly reduced non-productive times and your personnel is available for activities that actually add value.

TruBend Cell 5000, gripper changing console
Gripper changing console

The console enables autonomous gripper changes as well as the automatic processing of various orders, all without manual intervention.

TruBend Cell 5000, conveyor belt
Conveyor belt

The conveyor belt removes small parts that cannot be stacked.

TruBend Cell 5000 with plate conveyor
Pallet conveyor

The pallet conveyor loads blanks or unloads finished workpieces without interrupting the bending operation.

TruBend Cell 5000, sheet removal station
Sheet removal station

The sheet removal station can separate and produce up to four component types parallel to production in a single operation.

Automated guided vehicle on the TruBend Cell 5000
Interface for automated guided vehicle systems

The interface for connected material flow enables automatic loading and unloading of the bending cell by an automated guided vehicle (AGV), without the need for a direct storage connection. Transport orders are placed via the Oseon software program and can be executed manually or automatically.

Precision

ACB Wireless and ACB Laser angle measuring systems

You can achieve consistently precise angles using the tried-and-tested ACB Wireless and ACB Laser angle measuring systems – without any manual intervention.

TruBend Cell 5000, 6-axis backgauge sensor system
6-axis backgauge sensor system

The sensor system on the 4-axis or 6-axis backgauge accurately positions your components.

Customisable

TruBend Cell 5000, path
Lane

The length of the floor lane can be chosen freely. This ensures there is enough space for blanks and finished parts.

BendMaster

With the BendMaster (60) and BendMaster (150), you always have the right automation solution for every range of parts.

Networking

Connectivity key visual
Digital connection und integration for smart solutions

Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

TecZone Bend

Program faster than ever before: with TecZone Bend you can combine bend programming in the office with shop floor programming at the TruBend bending machine. A program suggestion is automatically created in a few seconds based on 2D and 3D data – including NC program.

Software

The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.

Standard tools

You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.

Tool with Automatically Controlled Bending

You can achieve consistently precise angles using the tried-and-tested Automatically Controlled Bending angle measuring system – without any manual intervention.

ZN tools

During the processing of galvanised sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This can lead to imprints on the component and imprecision. This can be avoided with the coated LASERdur ZN TRUMPF bending tools. These combine a high level of surface hardness with excellent sliding properties, are corrosion-resistant and do not require cleaning.

Special tool

For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Standard bending tools
Bending tools

More bending freedom: Benefit from our comprehensive range of bending tools or have special tools created to your requirements.

OPC UA interfaces

Connect your TRUMPF machines to your individual monitoring system using standardised OPC UA interfaces

ToolMaster
Automation of bending machines

The automated tool changer for your TRUMPF bending machine saves you time and energy as it takes care of all tool setup operations for you.

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