Productive universal bending cell
Easy programming, fast automated bending: The TruBend Cell 5000 is the perfect solution for all those who value productive and flexible automation, for the widest possible range of parts. The quality remains consistently high. With the newest series of the bending machine TruBend 5000, the bending cell is state of the art, for example in the areas of programming and angle measurement. Select the bending machine and BendMaster according to your individual range of components. You also have maximum freedom in the design of the material flow using conveyor belts and pallet conveyors.
You will love the programming system TecZone Bend – it is extremely fast and easy to use.
Process small and large parts weighing up to 100 kg – thanks to the gripper and vacuum gripping technology
First part, perfect part – thanks to ACB Laser and ACB Wireless
BendMaster 60 and BendMaster 150: the right automation solution for every range of parts
The automatic gripper change means you always have the right gripper
The ToolMaster can change the tool automatically for every new program in just a few seconds.
TruBend Cell 5000 with adjustable medium multigripper
For large parts, TRUMPF offers numerous grippers with vacuum technology, including multiple-circuit suction cups that can be individually controlled and multi-grippers that can be individually adjusted
TruBend Cell 5000 with pivoted-jaw gripper
The pivoted-jaw gripper enables the automated bending of small components. Its linear and rotary axes reduce time-consuming regripping. For large parts, TRUMPF offers numerous grippers with vacuum technology, including multiple-circuit suction cups that can be individually controlled and multi-grippers that can be individually adjusted.
Multigripper small on the TruBend Cell 5000
The adjustable multigripper small is suitable for smaller parts. Quick-release fasteners enable you to adjust it to the part in a few simple steps. With its 180-degree rotation unit, it also significantly reduces valuable cycle time when bending nests.
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TruBend Cell 5130 + BendMaster (60)
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TruBend Cell 5170 + BendMaster (60)
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TruBend Cell 5170 + BendMaster (150)
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TruBend Cell 5230 + BendMaster (60)
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TruBend Cell 5230 + BendMaster (150)
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TruBend Cell 5320 + BendMaster (60)
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TruBend Cell 5320 + BendMaster (150)
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| Machine | |||||||
| Press force | 1300 kN | 1700 kN | 1700 kN | 2300 kN | 2300 kN | 3200 kN | 3200 kN |
| Bending length | 3230 mm | 4250 mm | 4250 mm | 4250 mm | 4250 mm | 4420 mm | 4420 mm |
| Width between columns | 2690 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm |
| Usable open height | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm |
| Throat depth | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm |
| Speeds | |||||||
| Rapid downward movement | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s |
| Maximum Y press operation | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s |
| BendMaster | |||||||
| Maximum part size | 2000 mm x 1000 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm |
| Profiles | to 2500 mm | to 2500 mm | to 4000 mm | to 2500 mm | to 4000 mm | to 2500 mm | to 4000 mm |
| Maximum part weight | 40 kg | 40 kg | 100 kg | 40 kg | 100 kg | 40 kg | 100 kg |
| Maximum carrying capacity | 60 kg | 60 kg | 150 kg | 60 kg | 150 kg | 60 kg | 150 kg |
| Minimum sheet thickness | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm |
| Path length | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m |
| Max. sheet stack | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm |
| Maximum stack height for finished parts | 1000 mm | 1000 mm | 1200 mm | 1000 mm | 1200 mm | 1000 mm | 1200 mm |
| Dimensions and weights | |||||||
| BendMaster weight | 620 kg | 620 kg | 784 kg | 620 kg | 784 kg | 620 kg | 784 kg |
| Weight, basic machine | 11800 kg | 17850 kg | 17850 kg | 19850 kg | 19850 kg | 23400 kg | 23400 kg |
| TruBend machine | 3980 mm x 1800 mm x 2835 mm | 4970 mm x 1900 mm x 3000 mm | 4970 mm x 1900 mm x 3000 mm | 5140 mm x 2055 mm x 3200 mm | 5140 mm x 2055 mm x 3200 mm | 5180 mm x 2055 mm x 3200 mm | 5180 mm x 2055 mm x 3200 mm |
| Floor track of each 2000 mm element | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg |
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TruBend Cell 5130 + BendMaster (60)
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TruBend Cell 5170 + BendMaster (60)
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TruBend Cell 5170 + BendMaster (150)
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TruBend Cell 5230 + BendMaster (60)
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TruBend Cell 5230 + BendMaster (150)
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TruBend Cell 5320 + BendMaster (60)
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TruBend Cell 5320 + BendMaster (150)
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|---|---|---|---|---|---|---|---|
| Machine | |||||||
| Press force | 1300 kN | 1700 kN | 1700 kN | 2300 kN | 2300 kN | 3200 kN | 3200 kN |
| Bending length | 3230 mm | 4250 mm | 4250 mm | 4250 mm | 4250 mm | 4420 mm | 4420 mm |
| Width between columns | 2690 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm | 3680 mm |
| Usable open height | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm | 615 mm |
| Throat depth | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm | 420 mm |
| Speeds | |||||||
| Rapid downward movement | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s |
| Maximum Y press operation | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s | 25 mm/s |
| BendMaster | |||||||
| Maximum part size | 2000 mm x 1000 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm | 2000 mm x 1000 mm | 3000 mm x 1500 mm |
| Profiles | to 2500 mm | to 2500 mm | to 4000 mm | to 2500 mm | to 4000 mm | to 2500 mm | to 4000 mm |
| Maximum part weight | 40 kg | 40 kg | 100 kg | 40 kg | 100 kg | 40 kg | 100 kg |
| Maximum carrying capacity | 60 kg | 60 kg | 150 kg | 60 kg | 150 kg | 60 kg | 150 kg |
| Minimum sheet thickness | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm | 0.7 mm |
| Path length | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m | 8 m - 16 m |
| Max. sheet stack | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm | 700 mm |
| Maximum stack height for finished parts | 1000 mm | 1000 mm | 1200 mm | 1000 mm | 1200 mm | 1000 mm | 1200 mm |
| Dimensions and weights | |||||||
| BendMaster weight | 620 kg | 620 kg | 784 kg | 620 kg | 784 kg | 620 kg | 784 kg |
| Weight, basic machine | 11800 kg | 17850 kg | 17850 kg | 19850 kg | 19850 kg | 23400 kg | 23400 kg |
| TruBend machine | 3980 mm x 1800 mm x 2835 mm | 4970 mm x 1900 mm x 3000 mm | 4970 mm x 1900 mm x 3000 mm | 5140 mm x 2055 mm x 3200 mm | 5140 mm x 2055 mm x 3200 mm | 5180 mm x 2055 mm x 3200 mm | 5180 mm x 2055 mm x 3200 mm |
| Floor track of each 2000 mm element | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg | 310 kg |
Speed
You can set up your bending machine automatically for each new program with the automatic ToolMaster tool change system, thereby increasing the machine utilisation rate.
The adjustable multigripper, part of the latest generation of the TruBend Cell 5000, makes complex gripper construction a thing of the past. You can create your gripper configuration in just a few minutes in the TRUMPF offline programming system. Using the setup plan, the multigripper can be adapted to the component geometry in just a few steps. You benefit from significantly reduced non-productive times and your personnel is available for activities that actually add value.
The console enables autonomous gripper changes as well as the automatic processing of various orders, all without manual intervention.
The conveyor belt removes small parts that cannot be stacked.
The pallet conveyor loads blanks or unloads finished workpieces without interrupting the bending operation.
The small parts package consists of a sheet removal station and a pivoting-jaw gripper. The sheet removal station separates and produces parts parallel to production in a single operation. The pivoting-jaw gripper enables the automated bending of small parts. Its linear and rotary axes reduce time-consuming regripping.
The interface for connected material flow enables automatic loading and unloading of the bending cell by an automated guided vehicle (AGV), without the need for a direct storage connection. Transport orders are placed via the Oseon software program and can be executed manually or automatically.
Precision
You can achieve consistently precise angles using the tried-and-tested ACB Wireless and ACB Laser angle measuring systems – without any manual intervention.
The sensor system on the 4-axis or 6-axis backgauge accurately positions your components.
Customisable
The length of the floor lane can be chosen freely. This ensures there is enough space for blanks and finished parts.
With the BendMaster (60) and BendMaster (150), you always have the right automation solution for every range of parts.
Networking
Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
TecZone Bend
Simple & fast: with TecZone Bend you can combine bend programming in the office with shop floor programming at the TruBend bending machine. A program suggestion is automatically created in a few seconds based on 2D and 3D data – including NC program. Save time and create new grippers for the TruBend Cell 5000 easily with the Gripper Designer.
Software
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.
You can achieve consistently precise angles using the tried-and-tested Automatically Controlled Bending angle measuring system – without any manual intervention.
During the processing of galvanised sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This can lead to imprints on the component and imprecision. This can be avoided with the coated LASERdur ZN TRUMPF bending tools. These combine a high level of surface hardness with excellent sliding properties, are corrosion-resistant and do not require cleaning.
For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
