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TruBend Cell 5000, productive universal bending cell
TruBend Cell 5000, productive universal bending cell
Bending machines

TruBend Cell 5000

Productive universal bending cell

TruBend Cell 5000, vacuum gripper
TruBend Cell 5000, vacuum gripper
Bending machines

TruBend Cell 5000

Vacuum gripper for large components up to 100 kg

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    • Overview
    • Applications
    • Technical data
    • Equipment
    • Software
    • Tools
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    Productive universal bending cell

    The TruBend Cell 5000 is the perfect solution for all those who value productive and flexible automation, for the widest possible range of parts as well as a consistently high part quality. Using the automatic bending cell, you can now process your components even more efficiently. Users select the bending machine and BendMaster according to their individual range of components. You also have maximum freedom in the design of the material flow using conveyor belts and pallet conveyors.

    Wide range of components

    Process small and large parts weighing up to 100 kg – thanks to the gripper and vacuum gripping technology

    Precise angles

    First part, perfect part – thanks to ACB

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    Efficiency that is second to none

    Set up the right tools automatically with the ToolMaster Bend.

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    Twice as good

    BendMaster 60 and BendMaster 150: the right automation solution for every range of parts

    Saves time

    The automatic gripper change means you always have the right gripper

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    Reliable material handling

    Thanks to the sheet sensor for fine position recognition, the gripper picks up the blank in the correct position.

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    TruBend Cell 5000: the productive universal bending cell
    TruBend Cell 5000: automatic production of large parts up to 100 kg
    TruBend Cell 5000: backgauge sensor system
    BendMaster 150

    Carrying capacity of 150 kg with the BendMaster (150)

    BendMaster 60

    Carrying capacity of 60 kg with the BendMaster (60)

    TruBend Cell 5000, sheet sensor for accurate position detection
    Sheet sensor for accurate position detection

    Sheet sensors detect the precise position and guarantee that components are recorded reliably. An additional centring station is no longer necessary.

    TruBend Cell 5000, vacuum gripper

    TruBend Cell 5000 with vacuum gripper

    For large parts, TRUMPF offers numerous grippers with vacuum technology, including multiple-circuit suction cups that can be individually controlled and multi-grippers that can be individually adjusted.

    TruBend Cell 5000, pivoted-jaw gripper

    TruBend Cell 5000 with pivoted-jaw gripper

    The pivoted-jaw gripper enables the automated bending of small components. Its linear and rotary axes reduce time-consuming regripping.

    TruBend Cell 5000 with BendMaster 60
    TruBend Cell 5000 with BendMaster 150
    Max. component size 2000 mm x 1000 mm 3000 mm x 1500 mm
    Profiles 2500 mm 4000 mm
    Max. component weight 40 kg 100 kg
    Max. carrying capacity 60 kg 150 kg
    Min. sheet thickness 0.7 mm 0.7 mm
    Path length 6 - 14 m 6 - 16 m
    Max. blank stack height 700 mm 700 mm
    Max. stack height for finished parts 1000 mm 1200 mm
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    Numerous functions make your TruBend Cell 5000 a particularly fast and precise bending cell.

    Speed

    TruBend Cell 5000, gripper changing console
    Gripper changing console

    The console enables autonomous gripper changes as well as the automatic execution of various orders, all without manual intervention.

    TruBend Cell 5000, conveyor belt
    Conveyor belt

    The conveyor belt removes small parts that cannot be stacked.

    Pallet conveyor

    The pallet conveyor loads blanks or unloads finished workpieces without interrupting the bending operation.

    TruBend Cell 5000 with BendMaster
    ToolMaster

    With the ToolMaster automatic tool changer, you can set up the TruBend Cell 5000 automatically for each new program. This is a priceless benefit, especially for small lot sizes. You save time and effort.

    TruBend Cell Series 5000, sheet removal station
    Sheet removal station

    The sheet removal station can separate and produce up to four component types parallel to production in a single operation.

    Precision

    ACB angle measuring system

    You can achieve consistently precise angles using the tried-and-tested Automatically Controlled Bending angle measuring system – without any manual intervention.

    TruBend Cell 5000, sheet removal station
    6-axis backgauge sensor system

    The sensor system on the 4-axis or 6-axis backgauge accurately positions your components.

    Customisable

    TruBend Cell 5000, floor lane
    Lane

    The length of the floor lane can be chosen freely. This ensures there is enough space for blanks and finished parts.

    BendMaster 60 and 150
    BendMaster

    With the BendMaster (60) and BendMaster (150), you always have the right automation solution for every range of parts.

    TruTops Bend

    Count on the best quality from the very first part. This is ensured during the programming of automated bending cells by TruTops Bend through the incorporated bending expertise of TRUMPF – in the form of bend deductions as well as algorithms for tool selection and the calculation of bending sequences.

    Software

    The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

    Standard tools

    You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.

    ACB angle measuring system
    Tool with Automatically Controlled Bending

    You can achieve consistently precise angles using the tried-and-tested Automatically Controlled Bending angle measuring system – without any manual intervention.

    ZN tools

    During the processing of galvanised sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This can lead to imprints on the component and imprecision. This can be avoided with the coated LASERdur ZN TRUMPF bending tools. These combine a high level of surface hardness with excellent sliding properties, are corrosion-resistant and do not require cleaning.

    Special tool

    For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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