Maximum productivity thanks to the solid-state laser – even in XXL
With the Trulaser Tube 7000 fiber, the solid-state laser has a broad processing spectrum. The solid-state laser represents fast and flexible processing. Thanks to RapidCut, the high feed rates of the laser come into their own even on smaller contours. Above all for thinner materials, this is a huge productivity advantage for your production. The open machine concept gives the TruLaser Tube 7000 fiber optimal accessibility during loading and unloading. This means the machine is efficient from a lot size of 1. Thanks to the Central Link interface, the machine is also optimally equipped for Industry 4.0.
Process parts with a diameter of up to 254 mm and wall thicknesses of up to 10 mm for mild steel.
Thanks to RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours.
Thanks to its open concept, the TruLaser Tube 7000 fiber offers optimum access.
The bevel cutting option enables high-quality bevel cuts of up to 45°.
Solid-state lasers and cutting data from TRUMPF – perfectly synchronised for optimal cutting results.
The state-of-the-art sensor system ensures the smooth running of your entire machining process.
The fully automatic machine settings mean that there is minimal non-productive time when using the TruLaser Tube 7000 fiber.
The TruLaser Tube 7000 fiber can optionally take over further process steps such as tapping threads.
Furniture
More options for designers: the TruLaser Tube 7000 fiber cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Shop fitting
Regardless of whether for single-unit or series production, the laser tube cutting guarantees maximum flexibility for the design of shop furniture.
Agricultural machinery
The TruLaser Tube 7000 fiber can process tubes with thick walls. This is particularly beneficial for manufacturers of components for agricultural machinery, for example.
Fitness equipment
The automation solutions of the TruLaser Tube 7000 fiber enable the efficient production of high-quality components such as fitness equipment. The laser guarantees long-lasting precision for tube processing.
Mechanical and apparatus engineering
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimise sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
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TruLaser Tube 7000 fiber
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| Round tube | |
| Maximum outside diameter | 254 mm |
| Rectangular profile | |
| Maximum side length and outer circle diameter | 220 mm / 254 mm |
| Maximum raw material length for automatic loading | |
| for LoadMaster Tube 6.5 m | 6500 mm |
| for LoadMaster Tube 9.2 m | 9200 mm 1 |
| for LoadMaster Tube 12.5 m | 12500 mm 1 |
| Finished part length | |
| for unloading unit 4.5 m | 4500 mm |
| for unloading unit 4.5 m + 1.5 m | 6000 mm 1 |
| for unloading unit 6.5 m | 6500 mm 1 |
| for unloading unit 6.5 m + 1.5 m | 8000 mm 1 |
| Workpiece weight | |
| Maximum path weight (standard/optional) | 40 kg/m |
| Maximum raw material weight with automatic loading | |
| with LoadMaster Tube 6.5 m | 260 kg |
| with LoadMaster Tube 9.2 m | 368 kg 1 |
| with LoadMaster Tube 12.5 m | 368 kg 1 2 |
| Laser-specific data - TruFiber 4001 | |
| Maximum laser power | 4000 W |
| Max. material thickness, mild steel | 10 mm |
| Max. material thickness, stainless steel | 6 mm |
| Max. material thickness, aluminium | 6 mm |
| Maximum material thickness, copper | 5 mm |
| Maximum material thickness, brass | 5 mm |
| Consumption values (average power input in production) | 10 kW |
| Laser-specific data - TruFiber 6001 | |
| Maximum laser power | 6000 W |
| Max. material thickness, mild steel | 14 mm / 10 mm |
| Max. material thickness, stainless steel | 10 mm / 8 mm |
| Max. material thickness, aluminium | 10 mm / 8 mm |
| Maximum material thickness, copper | 5 mm |
| Maximum material thickness, brass | 5 mm |
| Consumption values (average power input in production) | 12 kW |
The technical data of all product versions as a download.
Quality
SeamLine Tube detects weld seams automatically and aligns tubes precisely. The Touchpoint user interface selects the parameters automatically, reducing operating effort and increasing process reliability. Additionally, this function ensures even more reliable seam detection and can automatically adjust cutting parameters around the weld seam area. This is how an automated and robust machining process works to your advantage.
Enhance the accuracy of your finished parts when using raw materials with tolerances – ScanLine inspects the tube cross-section and activates offsets in next to no time.
The spatter protection device for round tubes ensures that the inside of tubes are clean, reducing rework.
No more manual adjustment: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
The Spatter Guard spares you the trouble of rework by preventing slag splatter from sticking to the inside of the tube. To do this, it applies a release agent parallel to production – without any manual setup effort.
Expand your processing spectrum
You can expand your range of parts with high-quality bevel cuts of up to 45°.
With smart profile detection, you can load even profiles with challenging geometries automatically.
As an option, the TruLaser Tube 7000 fiber integrates a process step by tapping threads. The choice is yours because you can insert up to eight tools for tapping threads in the standardised tool adapter.
Want to process XXL tubes and profiles in a fully automatic and cost-effective manner? Then the TruLaser Tube 7000 fiber with LoadMaster Tube for a 12.5-metre loading length is the right option for you. Depending on the end product, this can increase your flexibility by nesting blanks in the best possible way, thus making optimum use of your raw material. The LoadMaster Tube feeds the raw material to the machine fully automatically. The swivel-mounted conveyor system with a length of 12.5 metres demonstrates its advantages in intermediate production and special profiles in particular.
Process reliability and operator support
With the one-cutting-head strategy, you can process multiple material types and thicknesses with the laser without changing the cutting head.
Save cutting gas and increase process reliability: The innovative nozzle with patented nozzle geometry enables you to save an average of 33% cutting gas during high-pressure cutting of wall thicknesses from 1 to 3 mm. The increased nozzle spacing also increases process reliability.
The magnetic coupling with bellows protects the cutting head against potential damage and dirt, especially in the event of a cutting head collision. This means that production can be resumed after a short time.
Label your parts quickly and reliably with a standardised industry code – the Dot Matrix Code makes this possible.
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
Your machine is ahead of the game: sensors detect whether or not a part has been correctly removed.
Using the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
Economic and easy to operate
The rigid machine frame and precise tube guides simultaneously provide particularly quick processing and high quality in the finished part.
The open machine concept is reflected in all of its elements - from loading to the machining process view to removal of the finished part.
No setup times or setup errors in the standard clamping range - produce without changing the setup thanks to the clamping system for the TruLaser Tube 7000 fiber.
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours. Above all for thinner materials, this is a huge productivity advantage for your production.
You can complete tasks on the machine especially quickly with the Touchpoint HMI. Functions can be learned intuitively via the large touch display, you simply operate the machine by hand.
Seamless integration of many TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
Programming Tube
Using the 3D software Programming Tube, you can quickly, easily and intuitively create NC programs. Strong automated processes reduce the time and effort needed for programming. The software offers flexible data import procedures and efficient design – and provides step-by-step support.
Oseon
Manage and keep track of all the relevant procedures of your sheet metal processing in just one system: you will optimise your workflows and develop your production's potential with Oseon.
Smart View for machine tools – connect your machine and reap the benefits
Smart View is now available free of charge when you purchase a new machine. Smart View automatically displays relevant operation data for your machine tools. Simply click on your dashboard to get an initial comprehensive insight into the performance of your TRUMPF machines.
Software
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
Loading
The LoadMaster Tube loading unit means you can set up much faster because the bundle space automatically provides the unprocessed material. The swivel-mounted conveyor system shows its strengths, especially with small lot sizes, intermediate production and special profiles. It is also possible to set up the LoadMaster at the front of the machine. This allows you to adapt the layout of the machine to your material flow.
Tube store with a storage connection
With loading automation you can link the TruLaser Tube machines fiber to a tube storage system. This allows you to load the laser tube-cutting machine fully automatically and unattended. How does it work? A tilt-and-lift station takes the cartridge with the raw material from the store and transfers it to the conveyor unit. This is directly connected to the LoadMaster Tube.
Unloading and sorting
The unloading automation interface with longitudinal conveyor belt was developed specifically for the automated unloading of finished parts on the TruLaser Tube machine. It comprises both mechanical and digital components, including a longitudinal conveyor belt. You can flexibly connect the automation of an integrator to this interface to suit your requirements.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
- Value for extended versions (option)
- With automatic loading with LoadMaster Tube 12.5 m, the maximum total weight is 368 kg or 30 kg/m. With manual loading, the maximum total weight is 500 kg or 40 kg/m.
Increased security through seamless support along the entire process chain
A fully automated tube processing chain helps you to counter skills shortages, save money and to tap into new business areas. From laser tube cutting and tube bending to 3D laser cutting. We provide support with setting up your tube processing production system!
